Soft Plastic Granulation Line
Customers have the flexibility to select from our two-stage, three-stage, and four-stage machines, tailor-made to meet diverse production requirements. Our innovative design ensures exceptional compatibility and superior granulation results. This granulator is the ultimate solution for recycling contaminated waste and generating high-quality scraps. With a high torque design, our gear box operates smoothly with minimal noise. The uniquely engineered screw design enhances coordination, effectively addressing issues of particle black spots and color variations. Tailored to the material's characteristics, it features a forced feeding system and a hydraulic mesh changer, maximizing capacity while optimizing power consumption. Furthermore, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, guaranteeing consistent extrusion and the production of robust solid particles.
Hard Plastic Granulation Line
This machine line is engineered to expertly heat and melt an array of plastic raw materials, utilizing a high-speed rotating cutter to expertly slice the molten plastic into small, uniformly shaped particles. Throughout the cutting process, the rapid rotation, stirring, and rubbing of the plastic ensures uniform particle size and shape, significantly enhancing the plastic's reprocessing capabilities.
This machine line is a revolutionary aid in reducing plastic degradation and producing superior particles, making it an indispensable tool for clients recycling PP, PE, and other hard material plastics. User-friendly and highly efficient, this practical granulation recycling mode has gained immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace a cleaner future with plastic recycling that significantly diminishes environmental pollution. Our initiatives focus on safeguarding land and water resources for generations to come.
Resource conservation: Pioneering the path to sustainability, recycling and reusing plastic materials reduces the dependency on virgin plastics, effectively conserving precious non-renewable resources like oil.
2. Policy support
Government promotion: As environmental consciousness rises globally, governments are championing eco-friendly policies, regulations, and initiatives that empower the plastic recycling industry to flourish.
Economic incentives: With tax incentives and subsidies, some governments are incentivizing the growth of plastic recycling companies, propelling the industry into an era of development and prosperity.
3. Market demand
Enterprise demand: Environmental stewardship is paramount, prompting enterprises to adopt recycled plastics, thereby minimizing their carbon footprint and fostering a sustainable future.
Consumer preference: Consumers are driving the demand for eco-conscious products, willingly investing in goods crafted from recycled materials, thus championing environmental preservation.
4. Technological progress
Recycling technology: Breakthroughs in recycling technology are revolutionizing the industry, offering processes that are more efficient, affordable, and superior in quality.
Innovative applications: Explore new horizons with recycled plastics, now finding applications in diverse sectors such as construction materials and textiles, thanks to cutting-edge materials and methods.
5. Global Trends
International Cooperation: United efforts among global environmental entities and businesses are propelling the plastic recycling industry, fostering a collaborative spirit for growth and innovation.
Standardization: The emergence of international standards is enhancing the caliber of recycled plastics, facilitating their seamless integration and utilization across global markets.
The plastic recycling industry brims with promise and distinct advantages, from mitigating environmental harm and preserving resources to thriving under policy and market encouragement. With technological advancements and worldwide collaboration, the industry is poised for a luminous future.
Q: What is the price of plastic granulation line?
A: Pricing varies with the demanded cleanliness level of the final product and desired production capacity. We specialize in crafting the most efficient granulation line solutions tailored to customers' budgetary expectations.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: With its straightforward design and cost-effectiveness, the single screw is ideal for processing straightforward plastics like PP or PE. However, it struggles with mixed or impurity-laden materials, offering limited processing power.
Twin screw: Exhibiting robust mixing capabilities, the twin screw excels in processing recycled or mixed materials, such as mixed PP, PE, or modified plastics requiring additives, promising higher efficiency and steadfast performance.
Triple screw: Perfect for high-demand applications requiring precision and hefty output, such as high-end engineering plastic granulation, though it comes with higher costs and intricate maintenance.
Suggestion: Opt for a twin-screw granulator for recycled or mixed-modified materials; choose a single screw granulator for singular materials, particularly when working within budget constraints.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Ideal for startups or small-scale production. This compact powerhouse offers an output capacity of 50-200 kg/hour, ensuring efficiency and effectiveness in your operations.
Medium-sized granulator: With an impressive throughput of 200-500 kg/h, this unit is a staple in recycling and modified plastic plants, striking the perfect balance between performance and practicality.
Large granulator: Designed for high-demand applications, this robust machine surpasses 500 kg/hour in capacity. It requires integration with a high-power motor and advanced automation system to optimize productivity.
Adjustment method: Achieve desired capacity by fine-tuning the screw speed, feeding speed, or mold aperture for precise control and exceptional results.
Q: Can it handle high humidity, impurities, or mixed plastics? Are pre-processing steps like crushing and cleaning necessary for the materials?
A: Certain models can incorporate a pre-drying system, such as a hopper dryer. However, high-humidity materials, like unwashed recycled bottles, necessitate additional pre-treatment steps such as centrifugal dehydration.
Q: Does the machine accommodate diverse melted plastic types? Is equipment adjustment required when switching raw materials?
A: Materials with a higher melt index exhibit greater flowability. For instance, LDPE with an MI=10 is more manageable than HDPE with an MI=2, making transitions smoother in processing.
Q: How is the uniformity, density, and particle shape controlled for optimal performance?
A: Particle uniformity hinges on the screw design, where a larger aspect ratio enhances plasticization uniformity, and precise temperature control ensures consistency.
Particle shape is influenced by the cutting method employed:
Underwater strip cutting: Produces regular, precise particles, ideal for high-precision needs;
Hot cutting grain: Offers high efficiency but may result in particles with burrs.
Join Us on the Journey Towards a Sustainable Future in Plastic Recycling
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