Soft Plastic Granulation Line
For the discerning customer, our product offers the flexibility of choosing between two-stage, three-stage, or four-stage configurations to perfectly match your production needs. With a specialized design that ensures superior compatibility and granulation, this granulator excels at recycling dirty waste and creating high-quality scraps. Our high-torque gearbox promises quiet, smooth operation, while our innovative screw design improves the coordination which minimizes particle black spots and color disparities. Tailored to material characteristics, it features a forced feeding mechanism and a hydraulic mesh changer for enhanced capacity and energy efficiency. Additionally, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, gases, and impurities, ensuring more stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line is engineered to heat and melt an array of plastic raw materials and then expertly utilizes a high-speed rotating cutter to transform the molten plastic into perfectly small, uniform particles. During the cutting process, the plastic is dynamically rotated, stirred, and rubbed, ensuring consistency in size and shape, thereby enhancing the reprocessing performance of the plastic to meet the highest standards.
Our Machine Line is meticulously designed to minimize plastic degradation and produce superior particles, proving to be an invaluable ally for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation makes it an exceptionally practical granulation and recycling solution, gaining immense popularity in the field of PP and PE recycling. Experience the future of recycling with a system that promises efficiency and excellence.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly mitigate the environmental impact of plastic waste, safeguarding our precious land and water resources from harm.
Resource Conservation: By pioneering the recycling and reusing of plastics, we can curtail the demand for virgin materials and preserve invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: With a global focus on environmental conservation, governments have rolled out ambitious policies and regulations to champion the growth of the plastic recycling sector.
Economic Incentives: In a bid to stimulate industry growth, some nations offer attractive tax benefits and subsidies to plastic recycling enterprises.
3. Market Demand
Enterprise Demand: As eco-awareness ascends, more enterprises are opting for recycled plastics to diminish their environmental impact, marking a positive shift towards sustainability.
Consumer Preference: The appetite for eco-friendly products is on the rise, with consumers willing to pay a premium for items incorporating recycled materials.
4. Technological Progress
Recycling Technology: Witness the evolution of plastic recycling technology, which is now more efficient, cost-effective, and delivers superior quality.
Innovative Applications: Breakthroughs in material science and processes are expanding the use of recycled plastics into diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: Environmental champions and businesses across the globe are joining forces to advance the plastic recycling industry significantly.
Standardization: The establishment of international standards elevates the quality of recycled plastics, enhancing their global market viability.
The plastic recycling industry is on a trajectory of tremendous growth and advantage. It not only curbs environmental pollution and conserves resources but also thrives under the twin engines of policy backing and market demand. As technology propels forward and global alliances strengthen, the industry is poised for a luminous future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final product and the required production capacity. We offer tailored recommendations for the most effective granulation line configuration within the customer's budget range.
Q: What distinguishes single, twin, and triple screw granulators? Which one aligns best with my needs?
A:Single ScrewFeatures a straightforward design with low costs. Ideal for standard plastics like PP and PE new materials. However, it's less adept with mixed or impurity-laden recycled materials and has limited processing capacity.
Twin ScrewBoasts strong mixing capabilities, perfect for recycled, mixed materials, or modified plastics necessitating additives. It offers enhanced yield and stability.
Triple ScrewBest suited for scenarios demanding high output and precision, such as high-end engineering plastic granulation. However, it involves higher costs and complex maintenance.
SuggestionFor recycled or mixed modified raw materials, a twin-screw granulator is recommended. On a budget with single materials? Consider a single screw granulator as a viable option.
Q: What is the production range per hour or per day? Is adjustment possible?
A: Small Granulator: Capable of producing 50-200 kg per hour, making it ideal for startups or small-scale operations.
Experience the power of our medium-sized granulator, capable of processing 200-500 kg/h, a staple in recycling plants and modified plastic facilities, offering seamless efficiency and versatility.
Our large granulator stands as a testament to cutting-edge technology, surpassing 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems for superior performance.
Capacity adjustment has never been easier. Fine-tune your production with precision by manipulating the screw speed, feeding rate, or mold aperture, achieving the perfect output every time.
Q: Can our granulator handle high humidity, impurities, or mixed plastics? Are pre-processing steps like crushing and cleaning necessary?
A: Certain models are designed to integrate seamlessly with pre-drying systems, such as hopper dryers. However, raw materials with high humidity, like unwashed recycled bottles, require additional pre-treatment steps like centrifugal dehydration for optimal performance.
Q: Is our system versatile enough to support various types of melted plastics? Will equipment adjustments be required when switching raw materials?
A: In the realm of plastic processing, a higher melt index denotes superior material flowability. For instance, LDPE with a Melt Index (MI) of 10 processes with more ease compared to HDPE with an MI of 2.
Q: How can we ensure impeccable control over the uniformity, density, and shape of the granulated particles?
A: The design of the screw plays a pivotal role in achieving particle uniformity, where a larger aspect ratio can lead to more consistent plasticization. Moreover, meticulous temperature control is crucial for maintaining particle consistency.
The shape of particles hinges on the cutting technique employed:
Underwater strip cutting results in regular particles, making it ideal for applications with high-precision requirements.
Hot cutting grain offers high efficiency, though it may result in particles with minor burrs.
Join us at Zhangjiagang Deling Machinery Co, Ltd, as we spearhead the movement towards a sustainable future in plastic recycling with our Reliable Plastic Recycling Granulator for Efficient Waste Management.
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