Soft Plastic Granulation Line
Our granulation line offers the ultimate flexibility with options for two-stage, three-stage, and four-stage machines tailored to your production demands. Engineered with a unique design, this line ensures exceptional compatibility and superior granulation performance. Ideal for recycling contaminated waste and generating scraps, it features a high-torque gearbox that operates quietly and smoothly. The specialized screw design enhances coordination, effectively minimizing issues such as particle black spots and color discrepancies. To optimize efficiency, it includes forced feeding and a hydraulic mesh changer, boosting capacity while conserving energy. Additionally, our vacuum and conventional exhaust systems expertly remove moisture, exhaust gases, and impurities, guaranteeing consistent extrusion of high-quality solid particles.
Hard Plastic Granulation Line
This advanced machine line expertly heats and melts a variety of plastic raw materials, harnessing the power of a high-speed rotating cutter to create small, uniform particles from the molten plastic. As the plastic is rapidly rotated, stirred, and rubbed during the cutting process, it results in particles of consistent size and shape, greatly enhancing the plastic's reprocessing performance and usability.
Our machine line is indispensable for reducing plastic degradation and producing superior particles, making it the perfect ally for clients recycling PP, PE, and other hard plastic materials. Not only is it incredibly easy to operate, but it also represents a highly practical granulation recycling solution that has gained widespread popularity in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Imagine a world where environmental sustainability meets robust economic growth: welcome to the dynamic landscape of the plastic recycling industry!
1. Environmental protection
Revolutionizing the fight against pollution: Plastic recycling is not just about reducing waste—it's a transformative approach to protecting our land and water, significantly minimizing pollution levels.
A future of resourcefulness: By embracing recycling, we cut back the necessity for virgin plastics and conserve precious non-renewable resources like oil, paving the way for a more sustainable tomorrow.
2. Policy support
Empowered by policy: Governments worldwide are fervently backing environmental protection, rolling out a suite of policies and regulations designed to bolster the growth of the plastic recycling sector.
Economic momentum: In select regions, government incentives like tax breaks and subsidies are catalyzing the expansion of plastic recycling enterprises, fostering industry innovation and growth.
3. Market demand
Corporate consciousness: As environmental awareness surges, businesses are increasingly opting for recycled plastics to lessen their ecological impact, aligning with global sustainability goals.
Eco-friendly choices: Consumers are driving demand for greener products, often willing to invest more in items crafted from recycled materials, reflecting a shift towards sustainable consumption.
4. Technological progress
Innovation in recycling: The ever-evolving recycling technologies are enhancing efficiency, cutting costs, and elevating the quality of recycled materials, reshaping industry standards.
New horizons: The emergence of innovative materials and processes is broadening the applications of recycled plastics, extending their use into diverse sectors like construction and textiles.
5. Global Trends
Unity in action: Worldwide collaboration among environmental groups and businesses is intensifying, collectively advancing the plastic recycling industry to new heights.
Harmonized standards: The creation of international standards is crucial in enhancing the quality and facilitating the global trade and use of recycled plastics.
The plastic recycling industry is on the brink of a revolution, with its vast opportunities and unparalleled benefits. By curtailing environmental damage and conserving resources, coupled with strong policy backing and market demand, the industry is poised for transformative growth. As technology surges forward and global cooperation deepens, the future of plastic recycling gleams with promise.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the purity level of the final material and desired production capacity. We are dedicated to crafting the most cost-effective granulation line tailor-made to align perfectly with the customer's budgetary constraints.
Q: What are the distinctions among single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single screw: Boasting a simple structure and a cost-effective nature, it's ideal for ordinary plastics like new PP and PE materials. However, its adaptability is limited when dealing with mixed or impurity-laden recycled materials, and its processing capability is constrained.
Twin screw: Renowned for its robust mixing prowess, it's perfect for recycled or mixed materials such as PP, PE mixes, or modified plastics with additives. It offers impressive yield and stable operations.
Triple screw: Preferred in high-output, high-precision scenarios, especially for high-end engineering plastic granulation. While it offers exceptional performance, it comes with high costs and complex maintenance.
Suggestion: For recycled or mixed modified materials, the twin-screw granulator is advisable. For single material needs under budget constraints, the single screw granulator offers a viable solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Achieve an impressive throughput of 50-200 kg/hour, perfectly tailored for startups or those delving into small-scale production.
Medium-sized granulator: Delivering a robust 200-500 kg/hour, this unit is a staple in both recycling plants and facilities modifying plastic compositions.
Large granulator: Exceeding 500 kg/hour, this powerhouse requires integration with a high-power motor and an advanced automation system for optimal performance.
Adjustment method: Effortlessly tailor capacity by fine-tuning the screw speed, feeding speed, or adjusting the mold aperture to meet precise production needs.
Q: Is it capable of processing materials with high humidity, impurities, or mixed plastics? Are there pre-treatment requirements like crushing and cleaning?
A: Certain models incorporate a pre-drying system (e.g., a hopper dryer), yet high humidity materials such as unwashed recycled bottles demand additional steps like centrifugal dehydration.
Q: Can it accommodate various types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: A higher melt index signifies enhanced material flowability; for example, LDPE with an MI of 10 processes more easily than HDPE with an MI of 2.
Q: What methods are employed to ensure the uniformity, density, and shape of the granulated particles?
A: Particle uniformity is influenced by screw design—greater aspect ratios can lead to superior plasticization—and precise temperature control.
The particle shape is shaped by the cutting technique:
Underwater strip cutting: Provides consistent, regular particles, ideal for applications with strict precision requirements.
Hot cutting grain: Offers high efficiency, though there might be instances of slight burrs.
Join Us on the Journey to a Greener Tomorrow with Innovative Plastic Recycling Solutions
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