Soft Plastic Granulation Line
Customers can choose from versatile configurations, including two-stage, three-stage, and four-stage machines to meet diverse production needs. Our innovative design ensures exceptional compatibility and superior granulation performance, particularly ideal for recycling contaminated waste and producing high-quality scraps. The gear box features a high-torque design for low noise and smooth, seamless operation. A specially crafted screw design ensures optimal coordination, significantly enhancing the reduction of black spots and color variation challenges. Tailored to material characteristics, the system includes a forced feeding mechanism and a hydraulic mesh changer, maximized to enhance capacity and conserve energy. Furthermore, advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of high-quality solid particles.
Hard Plastic Granulation Line
The cutting-edge machine line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to meticulously slice the melted plastic into uniform, small particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, resulting in consistently uniform particle size and shape. This precision enhances the reprocessing capabilities of the plastic, ensuring quality and efficiency.
This machine line is instrumental in minimizing plastic degradation while producing superior particle quality. It serves as an invaluable asset for clients recycling PP, PE, and other hard material plastics. The machine's user-friendly operation makes it an exceptionally practical choice for granulation recycling, securing its popularity in the PP and PE recycling arena.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
The Bright Horizon and Competitive Edge of the Plastic Recycling Industry
1. Environmental Protection
Pollution Mitigation: Through effective plastic recycling, we can significantly curtail the environmental pollution inflicted by plastic waste, thereby safeguarding our precious land and water resources from harm.
Resource Preservation: The recycling and re-utilization of plastic products serve to diminish the need for virgin plastics, conserving invaluable non-renewable resources like oil.
2. Policy Support
Government Initiatives: Globally, governments are increasingly prioritizing environmental protection, rolling out diverse policies and regulations designed to foster and bolster the plastic recycling industry's growth.
Economic Motivation: Tax incentives and subsidies offered by governments in certain countries serve as powerful catalysts, propelling the growth and expansion of plastic recycling enterprises.
3. Market Demand
Corporate Necessity: As environmental consciousness ascends, more enterprises are gravitating toward recycled plastics to diminish their ecological impact.
Consumer Inclination: With a surge in demand for eco-friendly products, consumers are more willing to invest in products made from recycled materials.
4. Technological Advancement
Enhanced Recycling Techniques: Continuous advancements in plastic recycling technology are enhancing process efficiency, cost-effectiveness, and quality.
Innovative Uses: The emergence of new materials and processes is expanding the application spectrum of recycled plastics into areas like building materials and textiles.
5. Global Trends
International Alliances: Worldwide, environmental organizations and enterprises are forging stronger partnerships to jointly propel the development of the plastic recycling sector.
Harmonization: The establishment of global standards enhances the quality of recycled plastics, encouraging their use and distribution in international markets.
The plastic recycling industry stands at the cusp of a promising era, offering profound benefits: mitigating pollution, preserving resources, and enjoying the dual momentum of policy backing and market demand. As technology advances and global cooperation intensifies, the industry is poised for a vibrant and sustainable future.
Q: What is the price of the plastic granulation line?
A: Pricing hinges on the desired cleanliness level of the final product and the production capacity required. We offer tailor-made granulation line configurations that align perfectly with your budget and operational needs.
Q: What distinguishes single-screw, twin-screw, and triple-screw granulators? Which is best suited for my requirements?
A:Single Screw: Economically designed with a simple structure, ideal for standard plastic processing (like single material PP, PE new materials). However, it offers limited adaptability to mixed or impurity-laden recycled materials, with a lower processing capacity.
Twin Screw: Exhibiting robust mixing capabilities, this is perfect for handling recycled, mixed materials (like PP, PE blends) or for modified plastics necessitating additive incorporation (such as flame retardants, colorants), ensuring higher yield and stability.
Triple Screw: Preferred for high-output, precision-driven applications (like elite engineering plastic granulation), albeit with higher costs and complex maintenance.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is recommended. For single material and budget considerations, a single screw granulator remains an excellent option.
Q: What is the potential range for hourly or daily production? Is customization available?
A: Small Granulator: Ranges from 50 to 200 kg/hour, making it ideal for startups or small-scale manufacturing ventures.
Medium-Sized Granulator: Ideal for medium-level operations, our granulator offers a processing range of 200-500 kg/h, making it a staple in recycling plants and modified plastic plants that require efficiency and reliability.
Large Granulator: For large-scale production demands, this granulator processes over 500 kg/hour, seamlessly integrating with high-power motors and advanced automation systems to ensure peak performance.
Adjustment Method: Tailor your output with precision using our versatile capacity adjustment features. Adjust the screw speed, feeding speed, or mold aperture to meet your specific production needs and maintain quality.
Q: Can it adeptly handle materials with high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary?
A: Indeed, our equipment can be paired with a pre-drying system, such as a hopper dryer, for enhanced efficiency. However, when dealing with high-humidity raw materials like unwashed recycled bottles, additional pre-treatment methods such as centrifugal dehydration are recommended.
Q: Does it accommodate various types of melted plastics? Are equipment adjustments required when switching between different raw materials?
A: Absolutely, the melt index significantly impacts processability. For instance, materials like LDPE with a melt index of 10 exhibit superior flowability compared to HDPE with a melt index of 2, ensuring smoother operations.
Q: How do you ensure the control over uniformity, density, and particle shape?
A: Particle uniformity is largely influenced by screw design, where a larger aspect ratio leads to more consistent plasticization. Coupled with precise temperature control, optimal uniformity is achieved with ease.
For particle shape, the cutting method plays a pivotal role:
Underwater Strip Cutting: Produces regular, well-formed particles, meeting high-precision requirements seamlessly.
Hot Cutting Grain: Delivers high efficiency, though it may result in particles with slight burrs.
Join Forces with Us to Forge a Sustainable Future in Plastic Recycling.
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