Soft Plastic Granulation Line
Customers can opt for a meticulously tailored solution with our two-stage, three-stage, and four-stage machines, designed to meet diverse production needs with precision and efficiency. The innovative design not only ensures outstanding compatibility but also enhances the granulation process significantly. This granulator excels in recycling dirty waste and producing high-quality scraps. Equipped with a high-torque, low-noise gearbox, it promises smooth and reliable operation. The specially crafted screw design offers exceptional coordination, effectively tackling any particle black spots and color variation challenges. Tailored to the material's characteristics, it features a forced feeding system and a hydraulic mesh changer, optimizing capacity while conserving power. Moreover, the combination of vacuum and conventional exhaust systems efficiently eliminates moisture, exhaust gases, and impurities, ensuring consistently stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
Our state-of-the-art Machine Line revolutionizes the granulation process by expertly heating and melting a wide range of plastic raw materials. Utilizing a high-speed rotating cutter, it slices the melted plastic into consistently small and uniform particles. This dynamic process involves rapid rotation, stirring, and rubbing, which enhances the uniformity of particle size and shape, consequently boosting the reprocessing performance of plastics to new heights.
This highly efficient machine line is instrumental in reducing plastic degradation, consistently producing superior particles. It's an indispensable asset for clients specializing in the recycling of PP, PE, and various other hard plastic materials. Designed for user-friendliness, this practical granulation recycling solution has gained immense popularity in the PP and PE recycling sectors, due to its ease of operation and remarkable effectiveness.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Pollution Reduction: Delve into the power of plastic recycling! This transformative process significantly diminishes the environmental footprint of plastic waste, safeguarding our precious land and water resources from pollution.
Resource Conservation: By championing the recycling and reuse of plastic products, we can lessen the need for virgin plastics, conserving invaluable non-renewable resources such as oil.
2. Policy Support
Government Promotion: Globally, governments are recognizing the importance of environmental protection, rolling out a series of progressive policies and regulations to bolster the thriving plastic recycling industry.
Economic Incentives: Across various nations, governments offer lucrative tax incentives and subsidies to plastic recycling enterprises, fueling industry growth and development.
3. Market Demand
Enterprise Demand: With a heightened consciousness of environmental stewardship, more enterprises are opting for recycled plastics, actively reducing their ecological impact.
Consumer Preference: There's a growing demand for eco-friendly products, with consumers eager to invest in goods that incorporate recycled materials, even at a premium price.
4. Technological Progress
Recycling Technology: Continuous advancements in plastic recycling technology are paving the way for a more efficient, cost-effective recycling process with unparalleled quality.
Innovative Applications: The emergence of groundbreaking materials and processes is expanding the realm of recycled plastics into diverse fields such as construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: Around the globe, environmental organizations and businesses are fortifying collaborations, jointly propelling the evolution of the plastic recycling sector.
Standardization: The establishment of international standards enhances the quality of recycled plastics, facilitating their global circulation and application.
The plastic recycling industry promises vast potential and remarkable benefits. It not only mitigates environmental pollution and conserves resources but also thrives under the dual impetus of policy endorsement and market demand. With relentless technological progress and bolstered global collaboration, the future of the plastic recycling industry shines brightly.
Q: What is the price of a plastic granulation line?
A: The pricing is contingent upon the desired cleanliness level of the final product and production capacity. We customize our recommendations, tailoring the most effective granulation line combination to match the customer's budget and specific requirements.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which is best suited for my requirements?
A:Single Screw: Offers a straightforward design at a lower cost, ideal for processing basic plastics like single material PP and PE. However, its adaptability to mixed or impurity-laden recycled materials is limited, with a constrained processing capacity.
Twin Screw: Exhibits robust mixing capabilities, making it suitable for recycled or mixed materials (e.g., PP, PE blends) and modified plastics requiring additives like flame retardants and colorants, delivering higher output and stability.
Triple Screw: Predominantly utilized for high-output, precision-driven applications such as high-end engineering plastic granulation, albeit with elevated costs and complex upkeep.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is advisable; for straightforward single materials with budget constraints, a single screw granulator remains a viable option.
Q: What is the production range per hour or day? Is it adjustable?
A: Introducing our Small Granulator, expertly engineered to deliver an impressive throughput of 50-200 kg/hour, making it the ideal solution for startups and small-scale production environments. Experience efficiency and precision on a whole new level.
Our Medium-Sized Granulator, designed for robustness and versatility, offers a production capacity of 200-500 kg/h. This powerhouse is a staple in recycling plants and modified plastic facilities, adapting seamlessly to various operational demands.
Explore the power of our Large Granulator, capable of processing over 500 kg/hour. This industrial giant is engineered to operate with high-power motors and advanced automation systems, ensuring unmatched productivity and operational excellence.
Experience seamless capacity adjustment with our advanced granulation machines. By fine-tuning the screw speed, feeding speed, or mold aperture, you can effortlessly tailor production to your specific needs, ensuring optimal performance every time.
Q: Can these machines efficiently process materials with high humidity, impurities, or mixed plastics? What preparatory steps, like crushing or cleaning, are necessary for optimal results?
A: Our innovative equipment can be equipped with an integrated pre-drying system, such as a hopper dryer. However, for high humidity materials like unwashed recycled bottles, additional pre-treatment steps, including centrifugal dehydration, are essential for optimal performance.
Q: Are these granulation machines versatile enough to support various types of melted plastics? What adjustments are required when changing raw materials to maintain efficiency?
A: Materials with higher melt indices, like LDPE with MI=10, exhibit enhanced flowability, making them easier to process compared to those with lower indices such as HDPE with MI=2. Adjustments to accommodate these variations may be necessary for optimal processing.
Q: What strategies are employed to ensure the uniformity, density, and shape of the produced particles in the granulation process?
A: Achieve exceptional particle uniformity through our meticulously designed screw configurations, featuring larger aspect ratios for superior plasticization, paired with precision temperature control to guarantee consistent quality.
Our cutting-edge particle shaping techniques include:
Underwater Strip Cutting: Produces regular, high-precision particles, ideal for stringent quality standards;
Hot Cutting Grain: Offers high efficiency with minor burr occurrences, balancing speed and quality effectively.
Join forces with us at Zhangjiagang Deling Machinery Co, Ltd, and embark on a journey towards a sustainable future in plastic recycling. Our Advanced HDPE Granulation Machine is your partner in comprehensive recycling solutions, setting new standards in the industry.
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