Soft Plastic Granulation Line
For your granulation needs, we offer a versatile choice of two-stage, three-stage, and four-stage machines to perfectly meet diverse production demands. Our specially engineered design guarantees extraordinary compatibility and superior granulation results. This advanced granulator is ideally suited for recycling contaminated waste and producing high-quality scraps. Featuring a high torque gearbox, it ensures low noise levels and smooth operation, complemented by a unique screw design that enhances particle uniformity, minimizing black spots and color discrepancies. To optimize material handling, it comes equipped with a forced feeding mechanism and a hydraulic mesh changer, significantly increasing capacity and conserving energy. Further, the inclusion of vacuum and conventional exhaust systems effectively eliminates moisture, exhaust gases, and impurities, resulting in a more stable extrusion process and the production of excellent solid particles.
Hard Plastic Granulation Line
Our cutting-edge Machine Line is designed to heat and melt various plastic raw materials seamlessly. It employs a high-speed rotating cutter that expertly slices the molten plastic into small, uniform particles. This dynamic process involves rapid rotation, stirring, and rubbing, ensuring the particles are consistently sized and shaped, thereby enhancing the reprocessing capabilities of the plastic to the utmost degree.
This innovative Machine Line is your ultimate solution for minimizing plastic degradation while producing superior-quality particles. It's an indispensable asset for clients involved in recycling PP, PE, and other hard material plastics. User-friendly and exceptionally efficient, this granulation recycling mode is highly esteemed in the PP and PE recycling sector, offering a practical approach that has gained widespread acclaim.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Exploring the Bright Prospects and Distinct Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly curb environmental pollution caused by plastic waste. This proactive approach minimizes damage to our precious land and water resources.
Resource Conservation: By recycling and reusing plastic products, there is a reduction in the demand for virgin plastics. This process conserves non-renewable resources such as oil, contributing to a more sustainable future.
2. Policy Support
Government Promotion: Across the globe, governments are prioritizing environmental protection. They've rolled out a spectrum of policies and regulations designed to encourage and bolster the growth of the plastic recycling industry.
Economic Incentives: In select countries, governments are offering enticing tax incentives and subsidies to plastic recycling enterprises, further propelling the industry's momentum.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, more enterprises are opting for recycled plastics to shrink their environmental impact.
Consumer Preference: There's a surge in demand for eco-friendly products, with consumers increasingly willing to pay a premium for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The evolution of plastic recycling technology is making astonishing strides, resulting in a more efficient, cost-effective, and high-quality recycling process.
Innovative Applications: The emergence of new materials and processes is expanding the application of recycled plastics into diverse sectors such as building materials, textiles, and beyond.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and businesses are intensifying their collaborative efforts to advance the plastic recycling industry's development.
Standardization: The establishment of international standards is elevating the quality of recycled plastics and facilitating their global market circulation and utilization.
The plastic recycling industry boasts immense potential and compelling advantages. It not only mitigates environmental pollution and conserves resources but also benefits from dual promotion through policy support and market demand. With relentless technological progress and the strengthening of global partnerships, the plastic recycling industry is poised for a bright and promising future.
Q: What is the price of plastic granulation line?
A: The pricing depends significantly on the final material's cleanliness level and the desired production capacity. We can recommend the most efficient granulation line combination for you, tailored to your budget constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Features a simple structure and low cost, perfect for handling ordinary plastics such as single-material PP and PE. However, it has limited adaptability to mixed or recycled materials that contain impurities, offering a constrained processing capacity.
Twin Screw: Offers robust mixing ability, ideal for processing recycled and mixed materials like PP and PE blends or modified plastics requiring additive integration. It provides higher output and stability.
Triple Screw: Designed for scenarios demanding high output and precision, such as high-end engineering plastic granulation. While it delivers superior performance, it comes with higher costs and complex maintenance.
Suggestion: Consider using a twin-screw granulator for recycled or mixed modified raw materials. For single raw materials with budget constraints, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, the perfect choice for startups or small-scale production needs! With a capacity of 50-200 kg/hour, this machine is designed to efficiently meet the demands of emerging businesses looking to step into the granulation industry.
Our Medium-Sized Granulator is a staple in recycling plants and modified plastic facilities. With a capacity range of 200-500 kg/h, this robust machine delivers consistent performance, making it a reliable choice for medium-scale operations.
Presenting the Large Granulator, an industrial powerhouse capable of processing over 500 kg/hour. This machine is engineered for high-demand operations, complete with a high-power motor and integrated automation system for optimal efficiency.
Capacity adjustment is a breeze with our innovative design. Easily fine-tune your production by adjusting the screw speed, feeding rate, or mold aperture to suit your specific granulation requirements.
Q: Can the machine manage high humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, necessary?
A: While some equipment can be paired with a pre-drying system like a hopper dryer, materials with high humidity, such as unwashed recycled bottles, require additional pre-treatment like centrifugal dehydration to ensure optimal performance.
Q: Is the machine adaptable for various types of melted plastics? Is equipment adjustment required when switching raw materials?
A: Materials with a higher melt index have superior flowability, enhancing ease of processing. For example, LDPE with MI=10 processes more smoothly than HDPE with MI=2, ensuring versatility in production.
Q: What are the methods for controlling particle uniformity, density, and shape?
A: Achieving particle uniformity relies heavily on the screw design, where a larger aspect ratio supports more uniform plasticization, alongside precise temperature control for consistent results.
The particle shape is crafted through the cutting method:
Underwater strip cutting: This technique yields regular particles, ideal for applications requiring high precision.
Hot cutting grain: Offers high efficiency; however, it may produce particles with burrs.
Join us in forging a greener tomorrow through sustainable plastic recycling solutions! Partner with us at Zhangjiagang Deling Machinery Co, Ltd, and revolutionize your recycling processes today.
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