Soft Plastic Granulation Line
Customers can tailor their granulation experience with choices of two-stage, three-stage, or four-stage machines to perfectly match production needs. Our ingeniously designed granulators promise exceptional compatibility and superior granulation, making them ideal for transforming dirty waste into valuable scraps. Equipped with a high-torque gearbox, these machines ensure low noise and seamless operation. The specialized screw design enhances coordination, effectively addressing issues like particle black spots and color discrepancies. Tailored to the material's characteristics, the system includes forced feeding and a hydraulic mesh changer to optimize capacity and power efficiency. Moreover, advanced vacuum and conventional exhaust systems proficiently eliminate moisture, gases, and impurities, guaranteeing stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art machine line seamlessly heats and melts various plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into consistently small, uniform particles. The innovative process ensures the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniformly shaped particles that enhance the plastic's reprocessing performance, making it ideal for further applications.
Designed to significantly minimize plastic degradation, this machine line excels in producing superior particles, proving to be an indispensable asset for clients recycling PP, PE, and other hard plastic materials. Its user-friendly design simplifies operation, making it a highly practical and sought-after granulation recycling solution, widely embraced in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace a cleaner planet! By integrating plastic recycling, we drastically cut down on pollution, thus preserving our precious land and water resources.
Resource Conservation: By championing the recycling and reuse of plastic products, there's a marked decrease in the need for virgin plastics, conserving non-renewable treasures like oil.
2. Policy Support
Government Promotion: Around the globe, governments are passionately advocating for environmental protection through strategic policies and regulations that bolster the plastic recycling industry.
Economic Incentives: To accelerate industry growth, several nations offer tax benefits and subsidies to plastic recycling firms, fostering a vibrant development environment.
3. Market Demand
Enterprise Demand: As environmental awareness soars, enterprises are increasingly opting for recycled plastics, significantly diminishing their ecological impact.
Consumer Preference: The surge in eco-consciousness has consumers eager to invest more in eco-friendly products crafted from recycled materials.
4. Technological Progress
Recycling Technology: As plastic recycling technologies evolve, they promise processes that are more efficient, economically viable, and yield superior quality.
Innovative Applications: With the advent of new materials and techniques, the spectrum of recycled plastics' applications broadens, finding utility in construction, fashion, and beyond.
5. Global Trends
International Cooperation: A unified global effort from environmental bodies and enterprises is steering the plastic recycling industry towards accelerated growth.
Standardization: The establishment of international norms enhances recycled plastics' quality, facilitating their widespread adoption across global markets.
The horizons for the plastic recycling industry are vast and filled with promise. Its benefits—ranging from pollution reduction and resource savings to favorable policy and market dynamics—are immense. As technology advances and global collaborations intensify, the industry is set to shine brighter than ever before.
Q: What is the price of the plastic granulation line?
A: The pricing is contingent upon the final material's cleanliness and desired production capacity. We specialize in proposing the most cost-effective granulation line tailored to your budget and needs.
Q: What are the differences between single screw, twin-screw, and triple screw granulators? Which is ideally suited for my requirements?
A:Single Screw: With a straightforward design and cost-effectiveness, ideal for processing standard plastics like PP and PE. However, it's less apt for mixed or impurity-laden materials, with a capped processing capability.
Twin Screw: Boasting robust mixing capabilities, it is perfect for handling recycled and mixed materials, or engineered plastics needing additives. It promises enhanced output and stability.
Triple Screw: Reserved for high-output, precision-intensive scenarios, such as premium engineering plastic granulation, though it commands higher costs and intricate maintenance.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is recommended. If dealing with single materials on a tight budget, a single screw granulator remains a viable choice.
Q: What is the hourly or daily production range? Is it adaptable?
A: Small Granulator: Capable of producing 50-200 kg/hour, it's perfectly tailored for startups or small-scale production endeavors.
Introducing our Medium-Sized Granulator, designed for excellence with a processing capacity of 200-500 kg/h. Typically found in bustling recycling and modified plastic plants, this machine is your reliable partner in efficient operations.
For those demanding large-scale operations, our Large Granulator is the ideal choice, boasting a capacity of over 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems to maximize productivity and efficiency.
Effortless Capacity Adjustment: Tailor your operations with precision by modifying the screw speed, feeding speed, or mold aperture to achieve the desired granulation capacity, ensuring optimal performance and adaptability.
Q: Can this machine handle the challenges of high humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, necessary for the materials?
A: Integrate with Ease: While some equipment can be combined with a pre-drying system like a hopper dryer, raw materials with high humidity, such as unwashed recycled bottles, will benefit from additional pre-treatment steps like centrifugal dehydration to ensure quality output.
Q: Does the machinery support various types of melted plastics? Is equipment adjustment required when changing raw materials?
A: Material Versatility: The flowability of materials correlates with their melt index. For instance, LDPE with a melt index of 10 is easier to process compared to HDPE with a melt index of 2. Our machines are designed to handle this range with efficiency.
Q: What measures ensure the uniformity, density, and shape of particles during the granulation process?
A: Precision Engineering: Our machines feature screw designs that enhance uniformity, with larger aspect ratios ensuring consistent plasticization. Accurate temperature control further guarantees the desired particle uniformity.
Customization in Particle Shape: The cutting method plays a crucial role in determining particle shape:
Underwater Strip Cutting: Optimizes particles for regularity, catering perfectly to high-precision requirements.
Hot Cutting Grain: Delivers high efficiency with a rapid process, though it may produce particles with burrs.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling
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