Eco Friendly Fiberglass Shredding Crushing Grinding Sorting Line Machine for Old Mattress Plastic Crate FRP Tube Carbon Fiber Waste Rubber Recycling Pelletizing

• Customization: Available
• After-sales Service: on Line and Video
• Warranty: 12 Months
• Model NO.: DL-BLG1000
• Type: Powerful Plastic shredders
• Raw Material: Mixing
• Structure: Top Feed
• Knife Classification: Claw Knife Crusher
• Knife Roll: Solid Knife Roller
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008, QS, GMP
• Total Installed Power: 110kw-150kw
• Processing Capacity: 500-800kgh
• Primary Shredder Inlet Size: 1000*800mm
• Primary Shredder Blade Quantity: 20-30 PCS
• Hammer Mill Rotor Diameter: φ800mm
• Final Output Particle Size: 10-30mm (Adjustable)
• Vibrating Screen Layers: 2 Layers (Oversize Return)
• Pneumatic Fan Power: 15kw-22kw
• Storage Silo Capacity: 10m³
• Total System Weight: 12-15 Tons
• Suggested Workshop Area: 200-300 M²
• Control System: Siemens PLC
• Voltage / Frequency: Customized
• Transport Package: Land and Sea Transportation
• Specification: DL-BLG1000
• Trademark: DELING
• Origin: Jiangsu, China
• HS Code: 8477800000
• Production Capacity: 30 Sets/Month
• Package Size: 220.00cm * 150.00cm * 200.00cm
• Package Gross Weight: 4500.000kg

Product Description

High-Efficiency FRP & Composite Waste Recycling Line | 3-Stage System for Wind Turbine Blades an

Deling Machinery, with over 22 years of industrial expertise, proudly presents our advanced FRP (Fiberglass Reinforced Plastic) and Composite Recycling Production Line. As global regulations tighten on industrial waste and the demand for renewable energy material recovery surges, our recycling system provides a turnkey solution to convert cumbersome composite waste, wind turbine blades, and solar panel frames into valuable reusable powder and granules. This fully automated line integrates feeding, dual-shaft shredding, fine hammer crushing, vibration screening, and pneumatic conveying, ensuring high throughput, operational safety, and superior material purity.

Transforming Industrial Waste into High-Value Resources – The Deling Solution

As the global push for carbon neutrality accelerates, the disposal of end-of-life wind turbine blades, retired solar photovoltaic panels, and bulky FRP (Fiberglass Reinforced Plastic) industrial waste has become a critical environmental and economic challenge. At Deling Machinery, with over 22 years of proven experience in the recycling machinery industry, we have engineered the ultimate solution: the DL-BLG Series FRP & Composite Recycling Production Line. This fully integrated, heavy-duty system is designed not just to shred waste, but to unlock its hidden economic value, converting non-degradable composite materials into clean, uniform, and market-ready secondary raw materials.

Specification

Core Equipment & Working Process:

Our recycling line is designed for maximum efficiency through a multi-stage size reduction system:

1. Infeed Belt Conveyor: Ensures a steady, controlled feed rate into the primary shredder, preventing material jamming and optimizing motor load.

2. Primary Dual-Shaft Shredder: With heavy-duty alloy blades, this unit pre-shreds large composite materials (e.g., thick FRP pipes or wind blade segments), releasing stress and prepping for further processing.

3. Secondary Crusher & Tertiary Hammer Mill: Material moves to our secondary crusher, then a hammer mill. Engineered to pulverize tough materials like glass and carbon fiber into fine particles.

Core Equipment & Working Process:

4. Vibrating Screening Machine: Separates crushed material by size. Oversized materials circulate back, ensuring output meets strict size specs (e.g., 10mm, 20mm, or customized).

5. Pneumatic Conveying System: Qualified fine powder/particles are efficiently transported dust-free via a high-pressure fan.

6. Storage Silo: Final material is stored in a large-capacity silo, ready for applications like cement kiln co-processing, filler production, or mold re-molding.

Modular System Architecture: How It Works

Our line employs a "Coarse Shredding - Medium Crushing - Fine Pulverizing - Precise Screening - Clean Collection" workflow. Each component is precisely crafted to endure the toughness of glass and carbon fiber composites.

Stage 1: Primary Infeed Belt Conveyor

Stage 2: Primary Dual-Shaft Shredder

Stage 3: Secondary Impact Crusher

With a robust, anti-slip rubber belt and VFD, this conveyor provides stable, jam-free feed into the shredder, efficiently handling large, bulky waste like wind blade sections or industrial tanks.

Two counter-rotating shafts with high-torque blades break down FRP materials into smaller pieces, reducing volume and stress for finer downstream processing.

Shredded chunks are moved via enclosed conveyor to the crusher, using a high-speed rotor and hammers to further break down material, reducing energy load for the hammer mill.

Stage 4: Tertiary Hammer Crusher

Stage 5: Vibrating Screening System

Stage 6: Conveying and Storage System

Our hammer mill, with a heavy-duty rotor and high-chrome hammers, spins rapidly, smashing composite materials, separating fibers from resin, and pulverizing into fine powder.

Post-crushing, material enters a vibrating sieve, classifying output by size (e.g., 10mm, 20mm, 50mm). Oversized particles return for re-crushing, ensuring zero waste and full pass rate.

For dust-free operation, powder/granules are transported via a high-pressure fan through sealed pipelines to a discharge silo with dust collector and bagging system.

Key Advantages & Technical Features

· High Wear Resistance: Cutting tools are made from high-strength alloy steel with heat treatment to resist abrasion from glass fiber and composites.

· Intelligent PLC Control: Automated control with overload protection, auto reverse for jam clearing, and touch-screen, minimizing manual labor.

· Dust-Free & Safe Operation: Sealing tech and pneumatic system minimize dust leakage, ensuring a clean work environment.

Applicable Materials

Fiberglass Steel

Retired Wind Power

Solar Panel

Glass Fibre

Lithium Battery

Circuit Board

Item / Technical Parameter	DL-BLG1000	DL-BLG1200	DL-BLG1600
Total Installed Power (Approx.)	110kW - 150kW	180kW - 230kW	260kW - 350kW
Processing Capacity	500-800 KGH	1000-1500KGH	2000-3000KGH
Primary Shredder Inlet Size	1000*800mm	1200*1000mm	1600*1200mm
Primary Shredder Blade Quantity	20 - 30 Pcs (Depend on thickness)	30 - 40 Pcs	40 - 50 Pcs
Hammer Crusher Rotor Diameter	φ800mm	φ1000mm	φ1200mm
Final Output Particle Size	10 - 30 mm (Adjustable)	10 - 50 mm (Adjustable)	10 - 50 mm (Adjustable)
Vibrating Screen Layers	2 Yalers (Oversize Return)	2 Yalers (Oversize Return)	3 Yalers (Multiple Size Sorting)
Pneumatic Fan Power	15kW - 22 kW	30kW - 37kW	45kW - 55kW
Total System Weight (Approx.)	12 - 15 Tons	20 - 25 Tons	35 - 45 Tons
Suggested Workshop Area	200-300m²	300 - 400m²	500 - 600m²

Versatile Application Scenarios & Suitable Materials

DL-BLG series is versatile for:

· Green Energy Industry: End-of-life wind turbine blades, solar panel frames, and back-sheets.
· FRP Manufacturing: Pultrusion profiles, GRP sheets, FRP pipes, auto body parts, boat hulls, and sanitary ware.
· Plastic Recycling: Plastic drums, HDPE/PP crates, PVC profiles, nylon plastics, and thick pipes.
· Rubber & Tire Industry: Waste truck tires, rubber belts, and mixed scraps.
· C&D & Bulky Waste: Scrap furniture, mattresses, and rigid packaging.

Economic Value of Final Recycled Materials

What can you do with the final output?

· Cement Kiln Co-Processing: FRP powder is an effective alternative fuel and raw material for cement, saving coal & cutting emissions.
· Recycled Composite Fillers: Clean, uniform powder blends with virgin resin for new composites (e.g., stones, WPC, FRP).
· Construction Additives: Used as a high-strength filler in asphalt, concrete, and coatings.

Drawings & Dimensions

Detailed CAD drawings and diagrams available for download here or upon request. Our team provides tailored designs for specific needs.

After Sales Service

Company Profile

ZhangJiaGang DELING Machinery Co.,Ltd Efficient recycling solutions for global customers.

Located at the Yangtze River Economic Belt and Maritime Silk Road - SuZhou ZhangJiaGang. We are a plastic recycling equipment enterprise integrating R&D, production, consulting, sales, service, and trade.
With 20 years of experience, we have a professional, sustainable, and reliable system for researching, developing, and producing plastic recycling machinery.

Adhering to "quality first, customer first," we provide high-quality products and comprehensive services.
Our products, praised worldwide, have been exported globally, earning trust from international clients.

We invite friends from all sectors to visit, guide, and collaborate for advancing green plastic recycling.

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FAQ

Q: What specific materials can this recycling line process?
A: Designed for FRP, carbon fiber composites, wind blades, solar frames, thick pipes, drums, tires, and bulky industrial waste, it excels with tough, abrasive materials.

Q: What is the output capacity of this recycling production line?
A: Standard capacities range 500-3,000 kg/h. Actual output depends on material type, moisture, and desired particle size. We customize motor power and shredder size.

Q: What is the final particle size of the output material?
A: With our precise screen system, output sizes range 10mm to 50mm, or finer. Oversized materials are re-crushed automatically.

Q: How often do the blades and hammer tips need to be replaced?
A: Lifespan varies with material (e.g., pure FRP vs. metal). High-grade D2 alloy blades last 6-12 months; hammer tips need adjusting every 2-4 months.

Q: Can this machine handle materials mixed with metal?
A: Dual-shaft shredder handles small metal parts without damage. Hammer mill is sensitive to large metal parts. We highly recommend adding a magnetic separator before the tertiary hammer mill to protect equipment and ensure high-purity recycled powder.