Soft Plastic Granulation Line
Our Customers have the flexibility to choose from two-stage, three-stage, and even four-stage machines, perfectly tailored to meet their unique production demands. The ingenious design of our Dependable Plastic Granulator ensures seamless compatibility and superior granulation. Especially adept at recycling dirty waste and producing scraps, this granulator is a game-changer. Featured with a high-torque, low-noise gear box, it promises smooth and reliable operation every time. The innovative screw design enhances coordination, effectively minimizing particle black spots and color discrepancies. Tailored to the material's characteristics, it boasts a forced feeding and hydraulic mesh changer, optimizing capacity while conserving power. Plus, the inclusion of vacuum and conventional exhaust systems efficiently expels moisture, gases, and impurities, ensuring consistent extrusion and high-quality solid particles.
Hard Plastic Granulation Line
Our cutting-edge Hard Plastic Granulation Line expertly heats and melts an array of plastic raw materials. Then, with precision, it utilizes a high-speed rotating cutter to slice the melted plastic into meticulously uniform particles. Throughout this cutting-edge process, the plastic undergoes rapid rotation, stirring, and rubbing, thereby enhancing the uniformity in size and shape, and significantly boosting the reprocessing capabilities of the plastic.
This revolutionary Machine Line is instrumental in reducing plastic degradation and ensuring the production of superior quality particles. It's the perfect ally for clients engaged in recycling PP, PE, and other hard plastic materials. Praised for its user-friendly operation, this granulation recycling mode stands as one of the most practical and sought-after solutions in the PP and PE recycling industry, garnering immense popularity.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling, a transformative force that effectively diminishes environmental pollution. By mitigating the harmful effects of plastic waste, we safeguard our precious land and water resources, fostering a cleaner and more sustainable planet.
Resource Conservation: Through the innovative recycling and reuse of plastic products, we take significant strides towards reducing the demand for virgin plastics. This not only conserves non-renewable resources like oil but also propels us towards a more sustainable future.
2. Policy Support
Government Promotion: Witness a global shift as governments worldwide prioritize environmental protection. With a suite of policies and regulations, they passionately champion and support the burgeoning plastic recycling industry, ensuring a greener tomorrow.
Economic Incentives: In select countries, governments are stepping up with enticing tax incentives and subsidies for plastic recycling companies. This strategic move further supercharges industry growth, paving the way for a vibrant and promising future.
3. Market Demand
Enterprise Demand: As environmental awareness reaches new heights, enterprises are increasingly turning to recycled plastics. This conscious choice not only reduces their ecological impact but also aligns them with a growing movement towards sustainability.
Consumer Preference: The market speaks! Eco-conscious consumers are eagerly embracing environmentally friendly products, willing to invest a premium in items crafted from recycled materials, driving forward a green revolution.
4. Technological Progress
Recycling Technology: The horizon of plastic recycling technology is expanding, with continuous advancements making processes more efficient, cost-effective, and yielding superior quality outputs. A brighter, smarter recycling era is on the rise.
Innovative Applications: Pioneering the future, new materials and processes unlock the potential of recycled plastics across diverse fields—from building materials to textiles—ushering in an era of exciting and innovative applications.
5. Global Trends
International Cooperation: A united front is forming as environmental organizations and enterprises across the globe strengthen their alliances. Together, they propel the plastic recycling industry to new heights, fostering global progress.
Standardization: The establishment of international standards elevates the caliber of recycled plastics, enhancing their global market circulation and utility. It's a step towards a more interconnected and sustainable world.
The plastic recycling industry is poised on the brink of greatness, offering expansive prospects and remarkable advantages. By curbing environmental pollution and conserving invaluable resources, it garners robust support from both policies and burgeoning market demand. As technology advances and global cooperation intensifies, the industry is set to embark on a luminous path to success.
Q: What is the price of plastic granulation line?
A: Pricing is a tailored affair, hinging on the customer's desired cleanliness of the final material and production capacity. We are poised to recommend the most cost-effective granulation line combination, aligned perfectly with the customer's budgetary considerations.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Offers a simple structure and budget-friendly choice, ideal for processing straightforward plastics like single material PP and PE new materials. However, its adaptability to mixed or impurity-laden recycled materials is limited, with a restrained processing capacity.
Twin Screw: Boasting robust mixing prowess, this is your go-to for recycled materials and mixed substrates, such as PP and PE blends or modified plastics requiring additive integration. It promises superior yield and unwavering stability.
Triple Screw: For high-output, high-precision demands, such as high-end engineering plastic granulation, this is the premium choice, albeit with a higher cost and intricate maintenance requirements.
Suggestion: If recycled or complex modified raw materials are in play, a twin-screw granulator is highly recommended. Conversely, for single, straightforward materials and a tight budget, a single screw granulator offers an excellent balance.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Transform your startup or small-scale production with our compact granulator, processing 50-200 kg/hour. Perfectly tailored for burgeoning businesses aiming to make a significant impact in recycling.
Medium-Sized Granulator: Elevate your recycling capabilities with our versatile machine, handling 200-500 kg/h. A staple in recycling and modified plastic plants, it offers reliability and efficiency for robust operations.
Large Granulator: Empower your large-scale operations with our high-capacity granulator, exceeding 500 kg/hour. It seamlessly integrates with a high-power motor and sophisticated automation systems for unmatched performance.
Adjustment Method: Effortlessly optimize capacity by fine-tuning the screw speed, feeding rate, or mold aperture. Our system provides precision adjustments to meet your specific production needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Is there a need for initial processing like crushing and cleaning?
A: While some of our equipment includes integrated pre-drying systems like hopper dryers, high humidity materials, such as unwashed recycled bottles, necessitate further pre-treatment like centrifugal dehydration for optimal results.
Q: Does it accommodate different melted plastic types? Are equipment adjustments necessary when switching raw materials?
A: The ease of processing varies with the melt index; materials with a higher melt index, like LDPE with MI=10, offer greater flowability compared to HDPE with MI=2, thus influencing the adjustments required.
Q: How do you ensure the uniformity, density, and shape of the particles?
A: Uniformity in particles is achieved through meticulous screw design, where a larger aspect ratio enhances plasticization uniformity, coupled with precise temperature control.
The particle shape is determined by the cutting technique:
Underwater Strip Cutting: This method yields regular particles, ideal for operations demanding high precision;
Hot Cutting Grain: Offers high efficiency, albeit with the possibility of minor burrs.
Partner with Us for a Sustainable Future in Plastic Recycling
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