Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines tailored to their production needs. Our specialized design ensures superior compatibility and enhances the granulation process. This granulator is exceptionally adept at recycling soiled waste and creating high-quality scraps. Featuring a high-torque gearbox, it offers low noise and smooth operation, complemented by a unique screw design that enhances coordination, effectively addressing issues like black spots and color discrepancies in particles. Depending on material characteristics, it comes equipped with a forced feeding mechanism and a hydraulic mesh changer to boost capacity and conserve energy. Additionally, its vacuum and conventional exhaust systems adeptly remove moisture, exhaust gases, and impurities, ensuring stable extrusion and producing superior solid particles.
Hard Plastic Granulation Line
This innovative machine line efficiently heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it meticulously slices melted plastic into uniform, small particles. During this cutting phase, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniform particle size and shape. This process significantly enhances the reprocessing performance of the plastic.
This machine line is a revolutionary tool that minimizes plastic degradation while producing superior particles. It is an indispensable asset for clients recycling PP, PE, and other hard plastic materials. The machine’s user-friendly operation and practical granulation recycling mode have garnered significant popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Through the effective recycling of plastics, we can significantly decrease the environmental pollution caused by discarded plastic waste, thereby safeguarding both our precious land and water resources from potential harm.
Resource Conservation: By embracing recycling, the demand for virgin plastics diminishes, leading to the preservation of non-renewable resources like oil, ensuring a sustainable future.
2. Policy Support
Government Promotion: With an increasing global emphasis on ecological preservation, governments worldwide have implemented numerous policies and regulations that actively encourage and foster the growth of the plastic recycling sector.
Economic Incentives: In an effort to bolster industry growth, some nations offer tax incentives and subsidies to recycling companies, creating an economically favorable environment.
3. Market Demand
Enterprise Demand: As environmental awareness rises, more businesses are opting for recycled plastics, recognizing not only the ecological benefits but also the positive impact on their corporate responsibility.
Consumer Preference: A growing number of consumers are actively seeking eco-friendly products, demonstrating their willingness to pay a premium for offerings made from recycled materials.
4. Technological Progress
Recycling Technology: As technology advances, recycling processes become more efficient and cost-effective, enhancing the quality of recycled plastics and broadening their application.
Innovative Applications: Cutting-edge developments in materials and processes open up a world of possibilities for recycled plastics, such as in construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: Global collaboration among environmental organizations and enterprises is intensifying, driving collective efforts to advance the plastic recycling industry.
Standardization: The establishment of international standards is pivotal in improving the quality of recycled plastics, facilitating their global circulation and utilization.
The plastic recycling industry presents vast potential and remarkable benefits. It not only reduces pollution and conserves resources but also enjoys robust support from policies and market demands. With ongoing technological advancements and increased global cooperation, the industry is poised for a promising future.
Q: What is the price of a plastic granulation line?
A: The cost is contingent upon the cleanliness level of the final material and the desired production capacity of the customer. We are adept at recommending the most effective granulation line combination, tailored meticulously to align with the customer's budgetary range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a simple structure and low cost, it is ideal for processing standard plastics such as PP and PE new materials, though it struggles with mixed or impurity-laden recycled materials and has limited processing capacity.
Twin Screw: Boasting robust mixing capabilities, it excels in handling recycled materials and mixed materials, including those needing additives like flame retardants. It offers higher yield and stability, making it a versatile choice.
Triple Screw: Designed for scenarios demanding high output and precision, such as high-end engineering plastic granulation. However, its cost is steep, and maintenance can be complex.
Suggestion: For recycled or modified mixed raw materials, a twin-screw granulator is recommended. If dealing with single raw materials on a limited budget, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, a compact powerhouse designed for efficiency and productivity, perfect for startups or small-scale productions with a processing capacity of 50-200 kg/hour. This granulator combines innovative technology with ease of use, ensuring smooth operation for emerging businesses.
Discover the robustness of our Medium-Sized Granulator, ideally suited for recycling plants and modified plastic facilities. With a processing capability of 200-500 kg/hour, it stands as a cornerstone for operations that demand reliability and consistent performance.
Experience the might of our Large Granulator, engineered for operations requiring over 500 kg/hour of processing power. This granulator seamlessly pairs with high-power motors and advanced automation systems, forming the heart of large-scale production environments.
Adjustment Method: Achieving desired capacity is a breeze with our flexible adjustment options. Tailor your granulation process by fine-tuning the screw speed, optimizing the feeding speed, or modifying the mold aperture to meet your specific production needs.
Q: Our granulators are designed to tackle challenges with high humidity, impurities, or mixed plastics. However, proper pre-processing, such as crushing and cleaning, can enhance performance and ensure optimal results.
A: Some equipment can integrate effortlessly with a pre-drying system like a hopper dryer. But for raw materials with high humidity, such as unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is recommended to achieve the best results.
Q: Does our granulator support various types of melted plastics? Are equipment adjustments necessary when switching between different raw materials?
A: Materials with higher melt indices, such as LDPE with an MI of 10, offer superior flowability and are easier to process compared to those with lower indices, like HDPE with an MI of 2. Our granulators are optimized for such variations, ensuring seamless transitions.
Q: What methods are in place to control the uniformity, density, and shape of the particles produced by our granulators?
A: The uniformity of particles is meticulously controlled through precise screw design, with larger aspect ratios enhancing plasticization uniformity. Combined with accurate temperature control, this ensures consistent quality.
The particle shape is expertly managed by our advanced cutting methods:
Underwater Strip Cutting: Delivers regular, high-precision particles that meet rigorous quality standards.
Hot Cutting Grain: Offers high efficiency, with a note on potential burrs, suitable for less stringent applications.
Join Hands with Us for a Greener Tomorrow in Plastic Recycling
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