Soft Plastic Granulation Line
Customers have the luxurious flexibility to choose between two-stage, three-stage, and four-stage machines, expertly tailored to meet diverse production needs. With its ingeniously unique design, this granulator exemplifies outstanding compatibility and superior granulation excellence. It is exceptionally adept at recycling contaminated waste and transforming it into valuable scraps. The gearbox is crafted with a high-torque design, ensuring low noise and seamless operation, while the specialized screw design enhances coordination for reduced particle black spots and color discrepancies. Tailored to material characteristics, it features forced feeding and a hydraulic mesh changer, optimizing capacity and energy efficiency. Moreover, the advanced vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, delivering unrivaled extrusion stability and solid particle quality.
Hard Plastic Granulation Line
This cutting-edge Machine Line processes a diverse range of plastic raw materials, skillfully heating and melting them before employing a high-speed rotating cutter to expertly slice the molten plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in impeccably uniform particle size and shape. This process significantly enhances the reprocessing performance of the plastic, ensuring top-tier results.
This Machine Line is an invaluable ally in reducing plastic degradation and producing superior particles, making it an exceptional asset for clients in the recycling of PP, PE, and other hard material plastics. Its user-friendly operation and practical granulation recycling mode have captivated the PP, PE recycling industry, standing out as a popular, indispensable choice.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Mitigating pollution: The recycling of plastics stands as a vital measure to significantly curtail environmental pollution. By minimizing plastic waste, we protect precious land and water resources from harm.
Conserving resources: Through the recycling and reuse of plastic products, we can lessen the demand for virgin plastics, thereby conserving non-renewable resources like oil.
2. Policy support
Government promotion: Environmental protection is climbing up the global agenda, with governments unveiling numerous policies and regulations to bolster the plastic recycling industry.
Economic incentives: Across various nations, governments incentivize plastic recycling companies with tax breaks and subsidies to foster industry growth.
3. Market demand
Enterprise demand: As environmental consciousness grows, enterprises are increasingly opting for recycled plastics to diminish their ecological impact.
Consumer preference: A surge in demand for eco-friendly products is evident, with consumers willingly paying a premium for recycled material products.
4. Technological progress
Recycling technology: Advancements in plastic recycling technology enhance process efficiency, cost-effectiveness, and quality.
Innovative applications: New materials and processes are broadening the uses of recycled plastics into areas like building materials and textiles.
5. Global Trends
International Cooperation: Global environmental organizations and enterprises are collaborating to propel the growth of the plastic recycling industry.
Standardization: International standards development elevates the quality of recycled plastics and accelerates their global market circulation.
The plastic recycling industry harbors vast potential and compelling benefits. It not only cuts down on pollution and preserves resources but thrives on policy endorsements and market appetite. With rapid technological strides and enhanced global partnerships, the industry's future is promisingly luminous.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and desired production capacity. We craft the most efficient granulation line configuration tailored to your budget and specific requirements.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Features a simple construction and cost-effectiveness, ideal for processing standard plastics (like single-material PP, PE new materials) but less effective with mixed or impure recycled materials and has limited capacity.
Twin screw: Known for robust mixing capabilities, this type is suitable for recycled and mixed materials (such as PP, PE mixtures) or modified plastics requiring additives (like flame retardants, colorants), offering higher output and stability.
Triple screw: Designed for high-output, high-precision tasks (like high-end engineering plastic granulation); however, it commands a higher cost and entails more complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. For single raw materials and budget constraints, a single-screw granulator is an excellent option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Ideal for startups and small-scale enterprises, this equipment processes 50-200 kg per hour, empowering you to make a sustainable mark in the industry.
Versatile Medium Granulator: Perfect for recycling plants and plastic modification facilities, boasting a capacity of 200-500 kg per hour.
Robust Large Granulator: Designed for high-volume operations with a capacity exceeding 500 kg per hour, this powerhouse requires a high-power motor and cutting-edge automation systems.
Effortless Adjustment: Tailor your production effortlessly by modifying the screw speed, feeding rate, or adjusting the mold aperture to meet your exact needs.
Q: Is the equipment capable of processing high humidity, impurities, or mixed plastics? Is there a need for material pre-treatment such as crushing and cleaning?
A: Certain models integrate with drying systems like a hopper dryer; however, materials with high moisture levels (e.g., unwashed recycled bottles) necessitate further pre-treatment, like centrifugal dehydration.
Q: Is the machine versatile with various melted plastics, and what adjustments are needed when transitioning between different raw materials?
A: Materials with a higher melt index present better flowability, simplifying processing tasks. For instance, LDPE with a Melt Index of 10 is more manageable than HDPE with 2.
Q: How do we ensure the consistency, density, and ideal shape of the granules?
A: The uniformity of the granules is highly dependent on the screw's design, where a larger aspect ratio enhances plasticization uniformity, coupled with precise temperature control.
The particle shape is dictated by the cutting technique employed:
Underwater Strip Cutting: Delivers uniformly regular particles, catering to high-precision demands.
Hot Cutting Grain: Offers high efficiency, though may result in slight burrs.
Join Hands with Us to Drive a Sustainable Revolution in Plastic Recycling!
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