Soft Plastic Granulation Line
Customers can select from a versatile range of two-stage, three-stage, or four-stage machines tailored to your precise production needs, ensuring unparalleled compatibility and superior granulation performance. This cutting-edge granulator excels in recycling dirty waste and transforming scraps into valuable resources. With a high torque, low-noise gearbox that ensures seamless operation and a uniquely crafted screw design, it significantly enhances the coordination, reducing black spots and color discrepancies in particles. Tailored for the material's characteristics, it features forced feeding along with a hydraulic mesh changer to maximize capacity and energy efficiency. Additionally, robust vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gas, and impurities, facilitating a more stable extrusion process and yielding exceptional solid particles.
Hard Plastic Granulation Line
Our advanced Machine Line is engineered to precisely heat and melt a variety of plastic raw materials, expertly transforming them through a high-speed rotating cutter into small, uniform particles. This dynamic process involves rapid rotation, stirring, and rubbing of the plastic, ensuring the particles are uniformly sized and shaped, significantly enhancing their reprocessing performance and value.
This state-of-the-art machine Line is pivotal in minimizing plastic degradation while producing superior quality particles, making it a trusted ally in recycling PP, PE, and other hard plastic materials. Designed with user-friendliness in mind, it offers a highly practical granulation recycling mode that has gained immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The transformative power of plastic recycling is remarkable. By effectively curbing the environmental havoc wreaked by plastic waste, it plays a crucial role in safeguarding our precious land and water resources from detrimental damage.
Resource Conservation: Unleashing the potential of recycling allows us to minimize the demand for virgin plastics. By doing so, we conserve invaluable non-renewable resources such as oil, ensuring a more sustainable future.
2. Policy Support
Government Promotion: In a wave of green consciousness, governments worldwide are championing environmental protection, rolling out a plethora of policies and regulations that bolster and invigorate the plastic recycling sector.
Economic Incentives: Acknowledging its significance, some governments extend attractive tax incentives and subsidies to plastic recycling enterprises, thereby catalyzing industry growth and development.
3. Market Demand
Enterprise Demand: As environmental awareness reaches new heights, a growing number of enterprises commit to using recycled plastics, significantly reducing their environmental impact.
Consumer Preference: The surge in demand for eco-friendly products is palpable. Consumers are eager to invest in products crafted from recycled materials, even if it means paying a premium.
4. Technological Progress
Recycling Technology: The field of plastic recycling is experiencing continuous technological advancements, enhancing the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative Applications: The emergence of novel materials and processes has expanded the horizon of recycled plastics, enabling their application in diverse fields such as construction materials, textiles, and more.
5. Global Trends
International Cooperation: A concerted global effort is underway, with environmental organizations and businesses joining forces to collectively propel the plastic recycling industry's growth.
Standardization: International standards development is pivotal in elevating the quality of recycled plastics, fostering their circulation, and encouraging their adoption in the global marketplace.
The plastic recycling industry boasts expansive prospects and remarkable advantages. It not only mitigates environmental pollution and conserves resources but also enjoys robust support from policy frameworks and market demand. As technology relentlessly advances and global cooperation strengthens, the plastic recycling industry is poised to stride into a more radiant future.
Q: What is the price of a plastic granulation line?
A: The pricing is contingent upon the customer's requisite cleanliness level of the final material and the desired production capacity. We are equipped to recommend the most effective granulation line combination tailored to the customer's budgetary confines.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a simple design and low cost, single screw granulators are ideal for processing ordinary plastics like single material PP, PE new materials. However, they exhibit limited adaptability to mixed materials or recycled materials with impurities, and their processing capacity is restricted.
Twin Screw: With robust mixing capability, twin screw granulators are suited for processing recycled materials, mixed materials (such as PP, PE mixtures), or modified plastics that require additive incorporation (like flame retardants, colorants). They deliver higher output and stability.
Triple Screw: Employed in scenarios necessitating high output and precision—such as high-end engineering plastic granulation—triple screw granulators bear higher costs and entail complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, if dealing with a single raw material and under budget constraints, a single screw granulator is an excellent option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Ideal for emerging businesses and smaller operations, this model efficiently processes between 50 to 200 kg/hour, offering the perfect blend of performance and economy.
Medium-Sized Granulator: Perfectly tailored for recycling facilities and modified plastic industries, this versatile powerhouse handles 200 to 500 kg/hour with ease, delivering reliable results.
Large-Scale Granulator: Designed for maximum output, this high-capacity granulator processes over 500 kg/hour. It demands a high-powered motor and advanced automation for peak efficiency.
Sophisticated Adjustment Method: Effortlessly tailor your production capacity by fine-tuning the screw speed, feeding rate, or mold aperture for customized output.
Q: Is it capable of processing high-humidity, impurity-laden, or mixed plastics? Is pre-processing such as crushing or cleaning necessary?
A: While some units come with integrated pre-drying systems like hopper dryers, materials with high moisture content, such as unwashed recycled bottles, necessitate additional pre-treatment, like centrifugal dehydration, for optimal performance.
Q: Is the equipment compatible with various melted plastic types? Are adjustments needed when switching raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with an MI of 10 processes more smoothly than HDPE with an MI of 2, ensuring seamless transitions between different materials.
Q: How can we ensure consistent particle uniformity, density, and shape during production?
A: Achieving particle uniformity hinges on the screw design, where a larger aspect ratio enhances plasticization consistency, coupled with precise temperature control for optimal results.
The particle shape is dictated by the cutting method employed:
Underwater Strip Cutting: Produces uniformly shaped particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency with potential for minor burrs, suitable for rapid production needs.
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