Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, and four-stage machines tailored to their specific production needs. Our innovative design ensures exceptional compatibility and superior granulation efficiency. This granulator is expertly crafted for recycling contaminated waste and producing high-quality scraps. The gear box features a high-torque design, ensuring low noise and smooth operation. A uniquely engineered screw design enhances coordination, effectively tackling particle black spots and color discrepancies. Depending on the material's nature, it comes equipped with a forced feeding system and a hydraulic mesh changer to enhance capacity while conserving energy. Furthermore, both vacuum and conventional exhaust systems are adept at removing moisture, exhaust gases, and impurities, ensuring stable extrusion and superior-solid particle production.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts an array of plastic raw materials. It employs a high-speed rotating cutter to transform the molten plastic into consistently sized and shaped particles. During this process, the plastic is rapidly rotated, stirred, and rubbed, which significantly enhances the uniformity of the particles and improves their reprocessing capabilities.
The Machine Line is instrumental in minimizing plastic degradation and producing superior particles, making it an indispensable tool for efficiently recycling PP, PE, and other hard plastic materials. Additionally, its user-friendly operation and practicality make it a highly sought-after granulation recycling solution in the realm of PP and PE recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly cut down on environmental pollution caused by plastic waste. This initiative plays a pivotal role in safeguarding precious land and water resources from further harm.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can dramatically decrease our reliance on virgin plastics. This conscious effort not only preserves non-renewable resources like oil but also fosters a more sustainable future.
2. Policy Support
Government Promotion: In a global stride towards a greener world, governments are increasingly emphasizing environmental protection. They have rolled out an array of policies and regulations designed to actively encourage and support the burgeoning plastic recycling industry.
Economic Incentives: Across various nations, plastic recycling companies are incentivized through generous tax breaks and subsidies from governments, bolstering the industry's growth and expansion.
3. Market Demand
Enterprise Demand: As environmental consciousness grows, a rising number of enterprises are opting for recycled plastics, seeking to minimize their ecological impact and adopt more sustainable practices.
Consumer Preference: With a burgeoning interest in eco-friendly products, consumers are increasingly inclined to invest in items made with recycled materials, even if it commands a premium price.
4. Technological Progress
Recycling Technology: The realm of plastic recycling technology is experiencing remarkable advancements, enhancing efficiency, reducing costs, and elevating the overall quality of the recycling process.
Innovative Applications: The evolution of novel materials and processes is paving the way for recycled plastics to be utilized across diverse fields, including building materials and textiles, unlocking new possibilities for their application.
5. Global Trends
International Cooperation: Environmental organizations and enterprises worldwide are fostering stronger collaborations, working hand-in-hand to accelerate the development of the plastic recycling industry on a global scale.
Standardization: The establishment of international standards plays a crucial role in refining the quality of recycled plastics, facilitating their circulation, and enhancing their utility in the global market.
The plastic recycling industry boasts vast prospects and remarkable advantages, effectively curbing environmental pollution, conserving precious resources, and benefiting from the dual force of policy backing and market demand. Thanks to ongoing technological advancements and reinforced global cooperation, the industry stands at the cusp of an even brighter and more promising future.
Q: What is the price of plastic granulation line?
A: The pricing varies based on the customer's desired level of cleanliness for the final material and their specified production capacity needs. We are committed to providing tailored recommendations for the most efficient granulation line combination that aligns perfectly with the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Characterized by its simple structure and cost-effectiveness, the single screw is ideal for processing ordinary plastics like single material PP and PE new materials. However, it shows limited adaptability to mixed or recycled materials containing impurities, with a restricted processing capacity.
Twin Screw: Renowned for its robust mixing capabilities, the twin screw is well-suited for handling recycled materials, mixed materials such as PP and PE blends, or modified plastics requiring additives like flame retardants or colorants. It promises higher yields and stability.
Triple Screw: Typically employed in scenarios demanding high output and precision, such as high-end engineering plastic granulation. While it offers exceptional performance, it comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, we recommend opting for a twin-screw granulator. However, if your raw material is single and budget constraints are a concern, a single screw granulator is a practical and economical choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Efficiently produce 50-200 kg/hour, making it an ideal choice for startups or small-scale production ventures. This compact machine ensures exceptional performance tailored for budding businesses.
Medium-Sized Granulator: Capable of processing 200-500 kg/h, this granulator is a staple in recycling and modified plastic plants. It offers reliable and consistent performance for medium-scale operations.
Large Granulator: Designed to exceed 500 kg/hour, this machine pairs with a high-power motor and advanced automation systems to manage large-scale industrial demands with precision and efficiency.
Adjustment Method: Fine-tune your production capacity by adjusting screw speed, feeding rate, or mold aperture. Tailor these parameters to meet your specific operational needs seamlessly.
Q: Can it effectively manage high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for the materials?
A: Certain equipment can incorporate a pre-drying system, such as a hopper dryer. However, for raw materials with high moisture content, like unwashed recycled bottles, additional pre-treatment such as centrifugal dehydration is essential.
Q: Does it accommodate various types of melted plastics smoothly? Is equipment adjustment necessary when switching between different raw materials?
A: Materials with a higher melt index exhibit better flowability. For example, LDPE with an MI=10 is processed more effortlessly than HDPE with an MI=2, ensuring adaptability to diverse plastic types.
Q: How is the uniformity, density, and shape of the particles controlled to ensure quality?
A: The uniformity of particles is influenced by the screw design; a larger aspect ratio can lead to more consistent plasticization. Precision in temperature control also plays a critical role in achieving quality.
The shape of particles is determined by the cutting method used:
Underwater Strip Cutting: Produces uniformly regular particles, ideal for high-precision applications that demand excellence.
Hot Cutting Grain: Known for high efficiency, albeit with the risk of producing particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join our efforts to revolutionize plastic recycling with cutting-edge technology, ensuring an eco-friendly and sustainable tomorrow.
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