Introducing Our Soft Plastic Granulation Line
Customers are empowered with the flexibility to choose from two-stage, three-stage, or four-stage machines tailored to meet specific production requirements. Our innovative design ensures exceptional compatibility, delivering superior granulation results. This granulator excels in recycling contaminated waste and producing high-quality scraps. Featuring a high torque gearbox, the machine promises low noise and smooth operation. The specially designed screw enhances coordination, effectively minimizing particle black spots and color discrepancies. To further enhance performance, the machine is equipped with forced feeding and a hydraulic mesh changer, optimizing capacity and power efficiency. Additionally, our advanced vacuum and conventional exhaust systems excel at removing moisture, gases, and impurities, guaranteeing stable extrusion and consistently excellent solid particles.
Introducing Our Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a diverse range of plastic raw materials, employing a high-speed rotating cutter to transform melted plastic into small, uniform particles. Throughout the cutting process, the plastic is dynamically rotated, stirred, and rubbed, ensuring uniform size and shape of the particles, thereby enhancing the reprocessing performance of the plastic material for outstanding results.
Our Hard Plastic Granulation Line is an essential tool, significantly reducing plastic degradation while producing superior particles. It serves as an excellent assistant for clients recycling PP, PE, and other hard plastic materials. User-friendly and highly practical, this granulation recycling mode has gained remarkable popularity in the PP and PE recycling sectors for its efficiency and simplicity of operation.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace a greener planet by curbing the environmental havoc wreaked by plastic waste. Our recycling solutions are designed to drastically diminish pollution levels and safeguard our precious land and water resources.
Resource Conservation: Discover the power of recycling! By breathing new life into discarded plastics, we slash the demand for virgin plastics, conserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are rallying for environmental welfare. They have rolled out a slew of robust policies and regulations to champion the burgeoning plastic recycling industry.
Economic Incentives: In select countries, governments are extending enticing tax incentives and subsidies to propel the plastic recycling industry to greater heights.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, more enterprises are opting for recycled plastics, shrinking their ecological footprint one step at a time.
Consumer Preference: Thriving in a green world! Consumers are increasingly gravitating towards eco-friendly products, showing readiness to pay a premium for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The evolution of plastic recycling technology is relentless, making the recycling process more efficient, cost-effective, and yielding superior quality results.
Innovative Applications: Pioneering new frontiers! The advent of novel materials and processes is unlocking new realms for recycled plastics, finding applications in industries like construction, textiles, and beyond.
5. Global Trends
International Cooperation: A united world! Environmental outfits and enterprises worldwide are forging alliances to collectively advance the plastic recycling industry.
Standardization: Paving the way forward, international standards are being developed to elevate the quality of recycled plastics and foster their global circulation and application.
The plastic recycling industry presents vast opportunities and remarkable benefits. It is a powerful tool to slash environmental pollution and conserve resources. Driven by robust policy support and burgeoning market demand, coupled with relentless technological advancement and global collaborative efforts, the plastic recycling industry is poised for a shining future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness of the final material and desired production capacity. Our experts are ready to tailor the most cost-effective granulation line for you, aligning with your budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Boasting a simple design and low cost, single screw granulators are ideal for standard plastics like PP and PE. However, they struggle with mixed materials or those with impurities and offer limited processing capacity.
Twin Screw: Renowned for robust mixing capabilities, twin-screw granulators excel in handling recycled and mixed materials (like PP and PE blends) or modified plastics needing additives, delivering greater output and stability.
Triple Screw: This is the go-to for high-output, precision-demanding scenarios such as high-end engineering plastic granulation. Though high in cost and complex in maintenance, it delivers exceptional performance.
Suggestion: For recycled or mixed modified materials, opt for a twin-screw granulator. If dealing with single materials and a tight budget, a single screw granulator is a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: This compact and efficient unit processes between 50-200 kg/hour, making it perfect for startups or small-scale production endeavors keen on sustainable practices.
Medium-Sized Granulator: Delivering a robust capacity of 200-500 kg/hour, this versatile granulator is a staple in both recycling and modified plastic plants, offering dependable performance and flexibility.
Large Granulator: Operating at over 500 kg/hour, this powerhouse is designed for large-scale operations and is seamlessly integrated with high-power motors and advanced automation systems to maximize productivity.
Adjustment Method: Fine-tune your production capacity with ease by adjusting key parameters such as screw speed, feeding speed, or mold aperture for optimal performance.
Q: Can the machine efficiently manage high humidity, impurities, or mixed plastics? Additionally, is prior processing like crushing and cleaning necessary for materials?
A: Certain models come equipped with an integrated pre-drying system, such as a hopper dryer. However, raw materials with high moisture content, like unwashed recycled bottles, must undergo additional pre-treatment, such as centrifugal dehydration, to ensure quality output.
Q: Does the machine accommodate different types of melted plastics seamlessly? Are adjustments necessary when switching between raw materials?
A: Materials with a higher melt index exhibit enhanced flowability, simplifying processing. For instance, LDPE with MI=10 is more manageable than HDPE with MI=2, ensuring efficient transition and processing.
Q: What methods are used to control the uniformity, density, and shape of particles produced by the machine?
A: The uniformity of particles is intricately linked to the screw design—an increased aspect ratio leads to more consistent plasticization, while precision in temperature control enhances performance.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: This method yields uniform, regular particles, ideal for high-precision applications and stringent quality standards.
Hot Cutting Grain: Offers high efficiency and rapid throughput, though it may result in particles with burrs.
Join Hands with Us for a Sustainable Future in Plastic Recycling. Experience innovation, performance, and eco-friendly solutions with Zhangjiagang Deling Machinery Co, Ltd’s Eco-Friendly Pelletizer Machine for HDPE and LDPE Plastic Waste.
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