Soft Plastic Granulation Line
Our advanced granulation line allows customers to tailor their machinery selection with options for two-stage, three-stage, and four-stage machines, perfectly aligning with diverse production needs. The innovative design enhances compatibility and optimizes granulation performance. This granulator is an ideal choice for recycling dirty waste and processing scraps with precision. Featuring a high-torque, low-noise gearbox, the machine ensures smooth and efficient operations. The specially crafted screw design enhances coordination, effectively addressing and minimizing particle black spots and color discrepancies. To maximize efficiency and reduce energy consumption, the system includes forced feeding and a hydraulic mesh changer, customized based on material characteristics. Additionally, our sophisticated vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and superior solid particle production.
Hard Plastic Granulation Line
This cutting-edge Machine Line is engineered to heat and melt various plastic raw materials, employing a high-speed rotating cutter to transform the molten plastic into small, uniform particles efficiently. During this precision process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles with consistent size and shape, thereby significantly enhancing the reprocessing capabilities of the plastic. The improved uniformity ensures optimal performance in downstream applications.
The machine line is instrumental in minimizing plastic degradation while producing superior quality particles, proving to be an invaluable asset for clients recycling PP, PE, and other hard material plastics. With user-friendly operation, this granulation recycling mode stands out as a highly practical and sought-after solution in the PP and PE recycling sectors, earning widespread acclaim for its efficiency and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By embracing the power of plastic recycling, we can significantly diminish the pollution harmful plastics inflict upon our precious environment, safeguarding land and water resources.
Resource Conservation: Recycling plastic products not only cuts down the demand for new plastic but also conserves our planet's non-renewable resources, such as oil.
2. Policy Support
Government Promotion: Across the globe, governments are heightening their focus on environmental preservation, rolling out policies that bolster and foster the growth of the plastic recycling sector.
Economic Incentives: In several nations, governments extend tax benefits and subsidies to recycling enterprises to further fuel industry progression.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, an increasing number of enterprises are opting for recycled plastics to lessen their ecological impact.
Consumer Preference: The appetite for eco-friendly products is soaring, with consumers willing to invest more in products that incorporate recycled materials.
4. Technological Progress
Recycling Technology: With ongoing technological breakthroughs, plastic recycling is becoming more efficient, cost-effective, and yielding higher quality results.
Innovative Applications: Emerging materials and processes are expanding the utility of recycled plastics across diverse sectors, from construction to textiles.
5. Global Trends
International Cooperation: Worldwide, environmental bodies and businesses are joining forces to collectively advance the plastic recycling revolution.
Standardization: Through the establishment of global standards, the quality of recycled plastics is enhanced, facilitating their worldwide distribution and adoption.
The plastic recycling industry is poised for tremendous growth and offers remarkable benefits. It not only curtails environmental harm and preserves resources but thrives under the dual engine of policy support and market demand. With relentless technological strides and bolstered global alliances, the industry's future shines bright.
Q: What is the price of a plastic granulation line?
A: The cost hinges on the cleanliness level of the final product and the desired production capacity. Our expert team can propose the optimal granulation line tailored to the customer's budget spectrum.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one aligns best with my needs?
A:Single Screw: Boasting a straightforward design and economical price point, it's ideal for standard plastics but less suited for mixed or impurity-laden recycled materials, with restrained processing capability.
Twin Screw: Excelling in mixing, it's apt for recycled and blended materials or modified plastics needing additives, consistently delivering higher yield and reliability.
Triple Screw: This powerhouse granulator is tailored for scenarios demanding high throughput and precision, such as elite engineering plastic granulation, albeit with steeper costs and intricate upkeep.
Suggestion: For recycled or blended modified materials, a twin-screw granulator is recommended; for single material with budget constraints, a single screw granulator is an excellent alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Tailored for startups or small-scale production, this efficient model processes 50-200 kg/hour, making it the perfect choice for budding operations.
Medium-Sized Granulator: A staple in recycling plants and modified plastic facilities, this robust granulator handles 200-500 kg/h, optimizing production capacity with ease.
Large Granulator: For high-output demands, processing over 500 kg/hour, this powerhouse requires coupling with a high-power motor and sophisticated automation systems.
Adjustment Method: Seamlessly adjust production capacity through regulating screw speed, feeding speed, or altering mold aperture for precision control.
Q: Can it efficiently process materials with high humidity, impurities, or mixed plastics? Is material pre-processing required, like crushing and cleaning?
A: While some units incorporate advanced pre-drying systems like a hopper dryer, highly humid raw materials, such as unwashed recycled bottles, demand further pre-treatment like centrifugal dehydration.
Q: Is the granulator compatible with various types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: Materials with a higher melt index exhibit superior flowability; for instance, LDPE with MI=10 is processed more effortlessly compared to HDPE with MI=2.
Q: What methods ensure control over the uniformity, density, and particle shape during processing?
A: Uniformity hinges on the impeccable screw design, where a larger aspect ratio facilitates superior plasticization, complemented by precise temperature control.
Particle shape is influenced by the cutting technique employed:
Underwater Strip Cutting: Produces precisely regular particles ideal for stringent high-precision applications.
Hot Cutting Grain: Offers high efficiency but may result in slight burrs.
Join Forces with Us to Pave the Way for a Greener Tomorrow in Plastic Recycling
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