Soft Plastic Granulation Line
Customers have the choice of selecting from our versatile two-stage, three-stage, and four-stage machines tailored to meet production requirements. Our unique design ensures exceptional compatibility and superior granulation results. This granulator is especially adept at recycling contaminated waste and efficiently handling production scraps. Gear Box: Featuring a high-torque design, it delivers low noise and smooth operation. The specially engineered screw design enhances coordination, significantly reducing issues with particle black spots and color discrepancies. Leveraging the material’s unique properties, the system is equipped with a forced feeding mechanism and a hydraulic mesh changer. This results in increased capacity and substantial power savings. Furthermore, our advanced vacuum and conventional exhaust systems effectively expel moisture, gases, and impurities, ensuring stable extrusion and excellent solid particle quality.
Hard Plastic Granulation Line
This sophisticated machine line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it skillfully slices the molten plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring consistent particle size and shape, which significantly enhances the plastic's reprocessing performance.
The Machine Line is instrumental in minimizing plastic degradation and producing superior quality particles, making it an invaluable asset for clients engaged in recycling PP, PE, and various other hard plastic materials. Moreover, it is remarkably user-friendly, offering a practical granulation recycling solution that has gained immense popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Exploring the Bright Future and Unmatched Advantages of the Plastic Recycling Industry
1. Environmental Protection: A Core Benefit
Reducing Pollution: Through innovative plastic recycling, we can significantly curb environmental pollution from plastic waste, safeguarding our precious land and water resources.
Resource Conservation: By embracing the recycling and reuse of plastic products, we lessen the need for virgin plastics, conserving invaluable non-renewable resources like oil.
2. Policy Support: A Powerful Catalyst
Government Promotion: Worldwide, governments are prioritizing environmental protection, rolling out a tapestry of policies and regulations to bolster the plastic recycling industry's growth.
Economic Incentives: In various countries, governments are offering tax breaks and subsidies to recycling companies, giving a robust push to the industry's evolution.
3. Market Demand: Fueling Growth
Enterprise Demand: As environmental consciousness rises, more enterprises are choosing recycled plastics to minimize their ecological impact.
Consumer Preference: Eco-friendly products are in demand like never before, with consumers ready to pay a premium for goods made from recycled materials.
4. Technological Progress: Pioneering the Future
Recycling Technology: Advances in recycling technology are making processes more efficient and cost-effective, delivering superior quality results.
Innovative Applications: Cutting-edge development in materials and processes expands the use of recycled plastics into diverse fields like construction and textiles.
5. Global Trends: A Unified Approach
International Cooperation: Worldwide, environmental organizations and enterprises are joining forces to propel the growth of the plastic recycling sector.
Standardization: The creation of international standards is crucial in enhancing recycled plastics' quality, boosting their global market circulation and usage.
The plastic recycling industry is on the cusp of a promising future, with vast potential and numerous advantages. It not only mitigates environmental pollution and conserves resources but also benefits from policy support and market demand. With ongoing technological advancements and strengthened global cooperation, the future of this industry shines brighter than ever.
Q: What is the price of plastic granulation line?
A: Pricing hinges on the cleanliness level of the final material and the desired production capacity. We tailor recommendations for the most effective granulation line combination, aligned with the customer's budget range.
Q: What distinguishes single, twin, and triple screw granulators? Which is the ideal choice for my requirements?
A:Single Screw: Boasts a simple structure and low cost, ideal for ordinary plastics like single material PP or PE. It struggles with mixed or impurity-laden recycled materials, offering limited processing capability.
Twin Screw: Exhibits strong mixing prowess, perfect for recycled, mixed materials, or modified plastics requiring additive incorporation. Offers superior yield and stability.
Triple Screw: Tailored for high precision and high output scenarios, such as premium engineering plastic granulation, albeit with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is advisable; for single materials on a budget, a single screw granulator is a viable option.
Q: What is the hourly or daily production range? Is it adjustable?
A: Small Granulator: Produces 50-200 kg per hour, ideal for startups or small-scale operations.
Medium-Sized Granulator: Tailor-made for efficiency and versatility, our granulator boasts a robust capacity of 200-500 kg/h, making it an ideal choice for bustling recycling plants and specialized modified plastic facilities.
Large Granulator: Engineered for high-demand operations, this powerhouse granulator exceeds 500 kg/hour and is perfectly suited for integration with high-power motors and state-of-the-art automation systems.
Adjustment Method: Achieve precise capacity control effortlessly through the intelligent adjustment of screw speed, feeding speed, or mold aperture, ensuring optimal performance tailored to your specific needs.
Q: Can this versatile machine adeptly handle high humidity, impurities, or mixed plastic types? Do materials require pre-processing such as crushing and cleaning before recycling?
A: While some advanced equipment can incorporate a pre-drying system like a hopper dryer, high humidity raw materials, such as unwashed recycled bottles, necessitate additional pre-treatment methods like centrifugal dehydration to ensure optimal results.
Q: Does the system accommodate various types of melted plastics, and is there a need for equipment adjustments when switching between different raw materials?
A: The melt index plays a pivotal role in material flowability; for instance, LDPE with an MI of 10 processes more smoothly than HDPE with an MI of 2, illustrating its superior ease of handling.
Q: What strategies are in place to control the particle size, density, and shape for consistent quality in outputs?
A: Particle uniformity is intricately linked to the precision of screw design, where a larger aspect ratio enhances uniform plasticization, coupled with the precision of temperature control to maintain consistency.
The particle shape is expertly crafted through the cutting method employed:
Underwater Strip Cutting: This method delivers regular, precise particles, perfectly suited for applications demanding high precision.
Hot Cutting Grain: This high-efficiency technique is ideal for quick operations, though it may produce particles with minor burrs.
Join Forces with Us to Pioneer a Sustainable Revolution in Plastic Recycling
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