Soft Plastic Granulation Line
Customers are presented with the choice between two-stage, three-stage, and four-stage machines, meticulously tailored to meet diverse production needs. Our innovative design ensures outstanding compatibility and superior granulation results. This cutting-edge granulator excels in recycling soiled waste and meticulously producing scrap materials. Gear Box: Engineered with a high-torque design, the gear box promises low noise levels and seamless operation. The specially crafted screw design enhances coordination, addressing issues of particle black spots and color discrepancies effectively. Tailored to the material's unique characteristics, it features forced feeding and a hydraulic mesh changer, optimizing capacity and energy efficiency. Moreover, both vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and superior quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats and melts various plastic raw materials. Utilizing a high-speed rotating cutter, it meticulously transforms the melted plastic into small, uniform particles. Throughout the cutting process, the plastic is dynamically rotated, stirred, and rubbed, ensuring uniformity in particle size and shape. This process significantly enhances the reprocessing performance of the plastic, setting a new standard in granulation excellence.
Our machine Line is a pivotal asset in reducing plastic degradation and producing superior particles, serving as an invaluable ally for clients recycling PP, PE, and other hard plastic materials. Its ease of operation makes it a highly practical granulation recycling solution, enjoying immense popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Powerful Advantages of the Plastic Recycling Industry
1. Environmental Protection
Minimizing Pollution: Plastic recycling plays a pivotal role in considerably reducing environmental pollution. It significantly curtails the harmful impact of plastic waste on land and water resources, ensuring a cleaner and safer environment for all.
Conserving Resources: By focusing on recycling and reusing plastic products, the need for virgin plastics is substantially diminished. This practice effectively conserves vital non-renewable resources such as oil, contributing to a more sustainable future.
2. Policy Support
Government Empowerment: Around the globe, governments are prioritizing environmental protection by introducing a suite of policies and regulations. These initiatives are designed to actively encourage and support the thriving development of the plastic recycling industry.
Economic Stimuli: In numerous countries, attractive tax incentives and subsidies are offered to plastic recycling enterprises. These economic levers are instrumental in propelling industry growth and innovation.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, an increasing number of enterprises are opting for recycled plastics. This strategic choice helps in significantly reducing their environmental footprint while aligning with sustainable practices.
Consumer Preference: The market is witnessing a surge in demand for eco-friendly products. Consumers are now more willing than ever to invest in products crafted from recycled materials, reflecting a premium placed on environmental responsibility.
4. Technological Progress
Revolutionizing Recycling Technology: The relentless advancement in plastic recycling technology is making the process more efficient, cost-effective, and yielding superior quality outcomes, thereby transforming the industry landscape.
Innovative Applications: The advent of new materials and cutting-edge processes is broadening the scope of recycled plastics, enabling their use in diverse fields such as construction, textiles, and beyond.
5. Global Trends
International Collaboration: Globally, environmental organizations and enterprises are forging stronger alliances. This international cooperation is key to collectively advancing the plastic recycling industry's development.
Standardization: The establishment of international standards is crucial for enhancing the quality of recycled plastics. It facilitates their seamless circulation and utilization in the global marketplace.
The plastic recycling industry stands on the brink of a promising future, underscoring its expansive prospects and distinct advantages. This sector not only mitigates environmental pollution and conserves resources but also benefits from robust policy support and escalating market demand. As technology continues to evolve and global cooperation intensifies, the plastic recycling industry is poised for unprecedented growth and success.
Q: What is the price of a plastic granulation line?
A: The price is contingent upon the final material's cleanliness level and the desired production capacity. We offer tailored recommendations for the most cost-effective granulation line combination, customized to fit the customer's budgetary constraints.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is ideally suited for my requirements?
A:Single Screw: Featuring a straightforward structure and low production cost, it is well-suited for processing ordinary plastics (like single material PP, PE new materials). However, it exhibits limited adaptability to mixed or recycled materials that contain impurities, and its processing capacity is constrained.
Twin Screw: Renowned for its robust mixing capability, this option is optimal for processing recycled materials, mixed plastics (like PP, PE mixtures), or modified plastics that require additives (such as flame retardants, colorants). It ensures higher yield and stability.
Triple Screw: Primarily employed in high-output and high-precision contexts (like high-end engineering plastic granulation), this option, while offering superior performance, entails higher costs and complex maintenance requirements.
Suggestion: For raw materials that are recycled or mixed and modified, a twin-screw granulator is advisable. Alternatively, if the raw material is singular and the budget is limited, a single screw granulator remains a viable choice.
Q: What is the production range per hour or day? Is it adjustable?
A: Small Granulator: Capable of producing between 50-200 kg/hour, it is ideal for startups or small-scale production, offering scalability to meet varying production needs.
Medium-Sized Granulator: Capable of processing 200-500 kg/h, this efficient solution is a popular choice in both recycling and modified plastic plants.
Large Granulator: Designed for processing over 500 kg/hour, this powerhouse requires integration with a high-power motor and an advanced automation system.
Adjustment Method: Effortlessly fine-tune the machine's capacity through adjustments in screw speed, feeding speed, or mold aperture for optimal performance.
Q: Can this machine effectively manage high humidity, impurities, or mixed plastics? Is it necessary to pre-process materials, such as crushing and cleaning?
A: Certain models are compatible with pre-drying systems like hopper dryers. However, materials with high moisture content, like unwashed recycled bottles, demand additional pre-treatment processes, such as centrifugal dehydration.
Q: Is the equipment adaptable for various types of melted plastics? Will adjustments be required when switching between different raw materials?
A: A higher melt index signifies greater material flowability, making plastics like LDPE with an MI=10 easier to process compared to HDPE with an MI=2.
Q: What is the method to control the uniformity, density, and shape of the granulated particles?
A: The consistency of the particles hinges on the design of the screw, where a larger aspect ratio ensures more uniform plasticization, as well as precise temperature control.
The shape of the particles is influenced by the cutting technique:
Underwater Strip Cutting: Produces regular particles, ideal for applications with stringent precision requirements.
Hot Cutting Grain: Offers high efficiency, though particles may exhibit some burrs.
Partner with Us for a Sustainable Future in Plastic Recycling.
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