Soft Plastic Granulation Line
Customers have the flexibility to select either two-stage, three-stage, or four-stage machines tailored to their production requirements. Our specially engineered design ensures exceptional compatibility and superior granulation results. This granulator excels in recycling even the dirtiest waste and efficiently processes scrap materials. Key features include a high-torque gearbox for low-noise and smooth operation. With a uniquely crafted screw design, it enhances coordination, minimizing issues like particle black spots and color discrepancies. Based on material characteristics, the machine is equipped with a forced feeding and hydraulic mesh changer to optimize capacity and power efficiency. Furthermore, our vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line efficiently heats and melts various plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, enhancing the uniformity in size and shape of the particles and significantly boosting the reprocessing performance of the plastic.
The Machine Line is adept at minimizing plastic degradation while producing superior quality particles, serving as an ideal assistant for clients engaged in recycling hard materials like PP and PE plastics. With user-friendly operation, this practical granulation recycling mode has garnered immense popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Plastic recycling serves as a powerful tool to combat environmental pollution by effectively addressing plastic waste and safeguarding our precious land and water resources.
Resource conservation: Through the recycling and reuse of plastics, we can significantly decrease the demand for virgin plastics, thereby conserving non-renewable resources like oil.
2. Policy support
Government promotion: An increasing number of governments globally are prioritizing ecological preservation and have introduced a suite of policies and regulations aimed at bolstering the plastic recycling sector.
Economic incentives: Various nations offer compelling economic incentives, including tax breaks and subsidies, to plastic recycling companies, driving enhanced industry growth.
3. Market demand
Enterprise demand: As eco-consciousness grows, businesses are progressively opting for recycled plastics to diminish their environmental impact.
Consumer preference: There's a rising consumer demand for green products, with many willing to invest more in items crafted from recycled materials.
4. Technological progress
Recycling technology: Cutting-edge advancements in plastic recycling technology are continuously refining the efficiency, cost-effectiveness, and quality of recycling processes.
Innovative applications: The evolution of novel materials and methods amplifies the applications of recycled plastics across diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are fortifying collaborations to advance the plastic recycling industry collectively.
Standardization: The establishment of international standards elevates the quality and enhances the global market circulation and utilization of recycled plastics.
The plastic recycling industry promises expansive prospects and notable advantages, from reducing environmental damage and conserving resources to receiving robust support from both policies and market demand. With ongoing technological innovations and strengthened global alliances, a radiant future awaits the plastic recycling domain.
Q: What is the price of plastic granulation line?
A: Pricing is contingent on the desired cleanliness level of the final material and targeted production capacity. We tailor the most cost-efficient granulation line package to suit the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a streamlined structure, cost-effective, and ideal for typical plastics like single-material PP and PE. However, it may struggle with mixed or impurity-laden recycled materials, showing limited processing capacity.
Twin screw: Offers robust mixing aptitude, perfect for recycled or mixed materials (e.g., PP, PE blends) and modified plastics needing additives like colorants or flame retardants, ensuring higher output and stability.
Triple screw: Geared for scenarios demanding high output and precision, such as premium engineering plastic granulation, yet entails higher costs and intricate maintenance.
Suggestion: For recycled or modified raw materials, twin-screw granulators are recommended. If working with single materials and a constrained budget, a single screw option suffices.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: 50-200 kg/hour – ideal for startups or small-scale operations.
Our medium-sized granulator is the optimal solution for recycling enthusiasts, delivering a robust 200-500 kg/h performance. Perfectly suited for bustling recycling and modified plastic plants, this granulator guarantees efficiency and reliability.
For larger-scale operations, our large granulator is a powerhouse, handling over 500 kg/hour. It seamlessly integrates with high-power motors and cutting-edge automation systems to ensure unparalleled productivity.
Effortlessly customize your output with our adjustable capacity features. By modifying the screw speed, feeding speed, or mold aperture, you can achieve precise processing tailored to your needs.
Q: Is our equipment capable of processing high humidity, impurities, or mixed plastics? And, is there a requirement for pre-processing, such as crushing and cleaning, of materials?
A: Yes, some of our machinery is compatible with pre-drying systems like hopper dryers. However, extremely high humidity materials, such as unwashed recycled bottles, will necessitate additional pre-treatment processes, such as centrifugal dehydration.
Q: Can the equipment adapt to various melted plastic types, and are adjustments necessary when transitioning between different raw materials?
A: Indeed, processing is influenced by the melt index of materials. For instance, materials like LDPE with a melt index of 10 exhibit superior flowability, making them simpler to process than HDPE with a melt index of 2.
Q: What is the process for ensuring the uniformity, density, and shape of the particles produced?
A: The sophistication of our screw design and precise temperature control ensure unparalleled uniformity of particles, with a larger aspect ratio enabling more consistent plasticization.
The particle shape is determined by the cutting method:
Underwater strip cutting yields regular-shaped particles, ideal for high-precision requirements.
Hot cutting grain: This method excels in efficiency, though particles may have minor burrs.
Join forces with us to champion sustainable practices in plastic recycling and pave the way for a greener future.
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