Soft Plastic Granulation Line
Experience ultimate flexibility with our granulation solutions! Customers can choose from our expertly crafted two-stage, three-stage, and four-stage machines, tailored to meet varying production needs. Our innovative design ensures exceptional compatibility and superior granulation. Perfectly designed for recycling dirty waste and producing high-quality scraps, our granulator features a high-torque gearbox for quiet, smooth operation, alongside a specialized screw design that minimizes black spots and color discrepancies. Optimized for material characteristics, it includes forced feeding and a hydraulic mesh changer, maximizing capacity and energy efficiency. Experience superior extrusion and pristine solid particles with our advanced vacuum and conventional exhaust systems that effectively remove moisture, exhaust gases, and impurities.
Hard Plastic Granulation Line
Our advanced Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into consistently small and uniform particles. During this cutting-edge process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles that boast unparalleled uniformity in size and shape, thereby significantly enhancing the plastic's reprocessing capabilities.
Our state-of-the-art Machine Line is engineered to minimize plastic degradation while producing premium quality particles. It stands as an invaluable ally for clients engaged in recycling hard materials such as PP and PE. Moreover, this machine is designed for ease of operation, offering a practical and efficient granulation recycling model that has gained widespread popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By embracing plastic recycling, we significantly cut down on environmental pollution caused by plastic waste, thereby safeguarding our precious land and water resources from harm.
Resource Conservation: Through the recycling and reuse of plastic products, we can markedly diminish the demand for virgin plastics and conserve invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Worldwide, governments are prioritizing environmental protection, rolling out a suite of policies and regulations that robustly encourage and bolster the plastic recycling industry's growth.
Economic Incentives: In select countries, governments offer enticing tax incentives and subsidies to plastic recycling entities, further fueling industry advancements.
3. Market Demand
Enterprise Demand: With rising environmental consciousness, a growing number of enterprises are opting for recycled plastics, striving to lessen their ecological impact.
Consumer Preference: There's a burgeoning demand for eco-friendly products, with consumers increasingly willing to invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless progress in plastic recycling technology has revolutionized the process, rendering it more efficient, cost-effective, and superior in quality.
Innovative Applications: Progress in materials and processes is expanding the application horizon of recycled plastics, finding newfound uses in sectors like construction and textiles.
5. Global Trends
International Cooperation: Environmental bodies and enterprises globally are fostering collaborations to collectively champion the growth of the plastic recycling industry.
Standardization: Establishing international standards fortifies recycled plastics' quality, stimulating their global market circulation and utilization.
The plastic recycling industry holds vast potential with notable advantages, offering solutions to reduce environmental pollution and conserve resources. It benefits from a dual propulsion of policy backing and market demand. As technology continues to evolve and international cooperation intensifies, the industry is poised for a promising future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness of the final material and desired production capacity. We can recommend the most efficient granulation line configuration tailored to your budget constraints.
Q: What distinguishes single screw, twin-screw, and triple-screw granulators? Which is the best fit for my needs?
A:Single Screw: With its simple structure and low cost, the single screw is ideal for processing ordinary plastics (like pure PP, PE materials). However, its adaptability to mixed or impurity-laden recycled materials is limited, and its processing capacity is restricted.
Twin Screw: Boasting robust mixing capabilities, it's perfect for processing recycled, mixed materials (like mixed PP, PE materials) or modified plastics with additives (such as flame retardants, colorants). It ensures higher yield and stability.
Triple Screw: Typically reserved for high-output, precision-demanding scenarios (e.g., high-end engineering plastic granulation). It comes with a higher cost and more complex maintenance.
Suggestion: If working with recycled or mixed modified materials, opt for a twin-screw granulator. For single materials on a tighter budget, a single screw granulator serves as a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Achieves 50-200 kg/hour, ideal for startups or small-scale operations.
Explore the efficiency of our medium-sized granulator, designed to process between 200-500 kg/h. This versatile machine is a staple in both recycling plants and modified plastic facilities, offering a robust solution for your granulation needs.
Introducing our large granulator, a powerhouse with a capacity above 500 kg/hour. It's designed to pair seamlessly with a high-power motor and an advanced automation system, maximizing productivity and efficiency.
Adjustment Method: Fine-tune your production with ease! Capacity adjustments are simply achieved by manipulating the screw speed, adjusting the feeding speed, or modifying the mold aperture, ensuring optimal performance.
Q: Can the machine withstand high humidity, impurities, or mixed plastics? Are there preprocessing requirements like crushing or cleaning?
A: Our equipment is highly adaptable! Some models can integrate a pre-drying system, such as a hopper dryer, but be aware—high humidity materials, like unwashed recycled bottles, may need additional pre-treatment, such as centrifugal dehydration, to ensure seamless processing.
Q: Is the machine versatile enough to handle different types of melted plastics? Is equipment adjustment necessary when switching between raw materials?
A: Yes, versatility is our strength! The processing efficiency is impacted by the melt index; materials with a higher melt index, such as LDPE with MI=10, flow more easily than those with a lower index, like HDPE with MI=2.
Q: How is the uniformity, density, and shape of particles controlled?
A: Achieving perfect particles is an art! Uniformity is determined by precise screw design—larger aspect ratios yield more consistent plasticization. Accurate temperature control further enhances this effect.
The shape of particles is molded by cutting technique:
Underwater strip cutting: Delivers regular, precision-grade particles, ideal for demanding specifications.
Hot cutting grain: Offers high efficiency with speed, though it may result in burrs, depending on your specific requirements.
Choose us as your partner in creating a sustainable future through innovative plastic recycling solutions. Experience the blend of technology and environmental responsibility with our state-of-the-art machinery.
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