Introducing the Soft Plastic Granulation Line - a pinnacle in the world of plastic recycling technology, designed specifically to meet the varying demands of modern industries.
Customers have the flexibility to select from two-stage, three-stage, or four-stage machines tailored to their production needs. This innovative and meticulously crafted design ensures exceptional compatibility and superior granulation capabilities. The granulator excels in recycling contaminated waste and generating scraps efficiently. Equipped with a high-torque design gearbox, it promises low noise and seamless operation. The specialized screw design enhances coordination, effectively mitigating issues such as black spots and color variations in particles. The system is furnished with forced feeding and a hydraulic mesh changer, adapted to material characteristics, delivering enhanced capacity and increased energy efficiency. Furthermore, the vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, ensuring a more stable extrusion process and superior solid particle quality.
Explore our Hard Plastic Granulation Line - engineered to perfection for the transformation of hard plastics into valuable recyclables, ensuring the robustness and reliability you seek.
This state-of-the-art Machine Line expertly heats and melts an array of plastic raw materials, utilizing a high-speed rotating cutter to refine the melted plastic into small, uniform particles. During the process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently uniform particle size and shape. This meticulous refinement significantly enhances the reprocessing performance of the plastics.
The Machine Line is a revolutionary tool that significantly reduces plastic degradation while producing superior quality particles. It is an indispensable asset for clients engaged in recycling PP, PE, and other hard materials. User-friendly and incredibly efficient, this practical granulation recycling mode has garnered widespread acclaim within the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Minimizing Pollution: By recycling plastic waste, we can significantly curtail environmental pollution and protect both land and water resources from potential harm.
Conserving Resources: Recycling plastics allows us to reduce reliance on virgin plastics, conserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Governments globally are prioritizing environmental well-being, introducing a plethora of policies and regulations to bolster the plastic recycling industry.
Economic Incentives: In various nations, governments offer tax benefits and subsidies to encourage and nurture the growth of plastic recycling enterprises.
3. Market Demand
Enterprise Demand: As green consciousness rises, businesses are pivoting towards recycled plastics to lessen their ecological impact.
Consumer Preference: Environmentally conscious consumers are increasingly opting for products made from recycled materials, often willing to pay a premium for such eco-friendly choices.
4. Technological Progress
Advancements in Recycling Tech: Innovations in recycling technology enhance efficiency, cost-effectiveness, and quality in plastic recycling processes.
Innovative Applications: New materials and processes have broadened the scope of recycled plastics, expanding their use into areas like construction and textiles.
5. Global Trends
International Cooperation: Global entities and eco-friendly enterprises are uniting efforts to propel the plastic recycling industry forward.
Standardization: The establishment of global standards uplifts the quality of recycled plastics, facilitating their global trade and usage.
The plastic recycling industry presents vast opportunities and advantages. It mitigates pollution, conserves resources, and thrives on robust policy support and market demand. With ongoing tech advancements and growing global partnerships, the future of plastic recycling appears increasingly promising.
Q: What is the price of a plastic granulation line?
A: Pricing is influenced by the desired cleanliness level of the final material and the necessary production capacity. We are adept at recommending the most cost-effective granulation line tailored to the customer's budget and requirements.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which should I choose for my needs?
A:Single Screw: Boasts a simple design and lower cost, ideal for basic plastics like single-material PP or PE. However, it struggles with mixed or impurity-laden recycled materials and offers limited processing capacity.
Twin Screw: Offers robust mixing, perfect for recycled or blended materials (such as PP, PE mixes) or modified plastics needing additives like flame retardants or colorants, ensuring higher yield and stability.
Triple Screw: Suited for high-output and precision demands (like high-end engineering plastics). Although it ensures premium quality, the costs are higher and maintenance more complex.
Suggestion: For recycled or modified mixed raw materials, a twin-screw granulator is recommended; for straightforward materials and limited budgets, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing the versatile Small Granulator, designed to process 50-200 kg per hour—perfectly catering to startups or those engaging in small-scale production ventures. This machine is the ideal choice for those who are taking their first steps into the world of recycling and require a compact yet powerful solution.
The Medium-Sized Granulator, with a capacity of 200-500 kg per hour, is a staple in recycling plants and modified plastic facilities. It is engineered to seamlessly integrate into mid-sized operations, ensuring efficiency and reliability in every cycle.
Our Large Granulator, boasting a throughput of over 500 kg per hour, is designed to work in tandem with high-power motors and advanced automation systems. It is the go-to solution for large-scale operations demanding robust performance and unmatched reliability.
Adjustment Method: Tailor the machine's capacity effortlessly by modifying parameters such as screw speed, feeding pace, or mold aperture. This flexibility ensures optimal performance tailored to your specific production needs.
Q: Is the machine capable of processing materials with high humidity, impurities, or mixed plastics? Are any specific pre-treatment processes like crushing or cleaning necessary?
A: Some of our advanced equipment can be paired with pre-drying systems, such as a hopper dryer, to handle high humidity materials. However, highly humid raw materials like unwashed recycled bottles might necessitate additional pre-treatment steps like centrifugal dehydration for optimal results.
Q: Does the equipment support processing diverse types of melted plastics? Are equipment adjustments necessary when switching between different raw materials?
A: Materials with a higher melt index exhibit superior flowability, simplifying processing. For instance, LDPE with a melt index (MI) of 10 is more manageable than HDPE with an MI of 2, indicating that adjustments may be required based on the material's characteristics.
Q: What methods are available to control the uniformity, density, and shape of the granulated particles?
A: The uniformity of particles is largely influenced by the screw design; a larger aspect ratio typically leads to more consistent plasticization. Additionally, precise temperature control plays a crucial role in maintaining uniformity.
When it comes to particle shape, it's determined by the cutting method:
Underwater strip cutting results in highly regular particles, ideal for applications with strict precision requirements.
Hot cutting grain offers high efficiency in production, though it may result in particles with occasional burrs.
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