Soft Plastic Granulation Line
Dive into the world of versatile plastic recycling with our esteemed Compact PP PE Granulator. Offering a spectrum of options, customers can select from two-stage, three-stage, or even four-stage machines tailored to their production needs. Engineered with a unique design, this granulator ensures excellent compatibility and superior granulation quality. It shines in recycling contaminated waste and crafting scrap materials. The high-torque gearbox promises low noise and smooth operation, while the special screw design enhances coordination, tackling issues of particle black spots and color differences. Equipped with a forced feeding system and a hydraulic mesh changer, it optimizes capacity and power savings. Additionally, vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gas, and impurities, ensuring consistently stable extrusion and exemplary solid particles.
Hard Plastic Granulation Line
Discover the ultimate in plastic transformation with this Machine Line, designed to expertly heat and melt a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it slices the molten plastic into small, consistently uniform particles. Throughout this process, the plastic undergoes rapid rotation, stirring, and rubbing, which enhances the uniformity of size and shape, consequently boosting the reprocessing capabilities of the plastic.
This innovative machine Line is the solution to reducing plastic degradation while producing superior particles. It is an invaluable ally for clients engaged in recycling PP, PE, and other hard material plastics. The machine boasts user-friendly operation and represents a practical granulation recycling mode, gaining widespread acclaim in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Through innovative practices, plastic recycling can dramatically reduce the environmental pollution caused by plastic waste, thus safeguarding our precious land and water resources.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can significantly decrease the demand for virgin plastics and effectively conserve non-renewable resources like oil.
2. Policy Support
Government Promotion: Recognizing the importance of environmental protection, governments globally are enthusiastically endorsing the plastic recycling industry through a myriad of supportive policies and regulations.
Economic Incentives: In select regions, plastic recycling companies benefit from generous tax incentives and subsidies, further propelling industry growth and sustainability.
3. Market Demand
Enterprise Demand: As environmental consciousness heightens, an increasing number of enterprises are opting for recycled plastics to significantly shrink their ecological impact.
Consumer Preference: The rising demand for eco-friendly products is palpable, with consumers ready to invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: With continuous advancements, plastic recycling technology is becoming more efficient, cost-effective, and yields superior quality results.
Innovative Applications: The evolution of new materials and methodologies allows recycled plastics to find their way into innovative fields like building materials and textiles.
5. Global Trends
International Cooperation: Environmental organizations and businesses across the globe are uniting efforts to collectively nurture the plastic recycling industry's development.
Standardization: The establishment of global standards enhances the quality of recycled plastics, facilitating their widespread adoption and circulation in the global market.
The promising horizons of the plastic recycling industry are vast, with its ability to not only mitigate pollution and conserve resources but also enjoy robust policy and market-driven support. With ongoing technological advancements and fortified international partnerships, the industry's future shines brightly.
Q: What is the price of a plastic granulation line?
A: Pricing is influenced by the desired cleanliness of the final material and the specified production capacity. We expertly recommend the most cost-effective granulation line tailored to the customer's budget.
Q: What distinguishes single-screw, twin-screw, and triple-screw granulators? Which option aligns with my specific needs?
A:Single Screw: Boasting a straightforward design and affordability, this is ideal for processing standard plastics like single-material PP or PE. However, its adaptability to mixed or impurity-laden recycled materials is limited, as is its capacity.
Twin Screw: Renowned for robust mixing capability, it's perfect for recycled or mixed materials (like PP and PE combinations) or modified plastics needing additives such as flame retardants or colorants, delivering higher yield and stability.
Triple Screw: Engineered for scenarios demanding high output and precision, such as high-end engineering plastic granulation, but comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended; for single-material applications on a budget, consider a single-screw granulator.
Q: What is the range of hourly or daily production? Can it be adjusted?
A: Small Granulator: Transform your startup or small-scale production with our efficient granulator, expertly designed to convert 50-200 kg of plastic waste per hour. Ideal for budding enterprises aiming for sustainable practices.
Medium-Sized Granulator: Perfectly suited for established recycling facilities or plastic modification plants, our medium-sized granulator efficiently processes 200-500 kg per hour, driving productivity and eco-friendly outcomes.
Large Granulator: Experience unparalleled efficiency with our large granulator, designed to process over 500 kg per hour. Equipped for power-intensive operations, it integrates seamlessly with high-power motors and sophisticated automation systems.
Adjustment Method: Tailor your granulation process effortlessly by adjusting the screw speed, feeding rate, or mold aperture to precisely match your capacity needs.
Q: Can this equipment manage high humidity levels, impurities, or diverse mixed plastics? Is pre-treatment such as crushing and cleaning necessary for the materials?
A: Some advanced systems come with an integrated pre-drying feature like a hopper dryer; however, raw materials with high humidity, such as unwashed recycled bottles, necessitate additional pre-treatment methods, including centrifugal dehydration, to ensure optimal processing.
Q: Is it compatible with various melted plastic types? Are equipment adjustments required when switching between different raw materials?
A: The melt index greatly influences material flowability; higher indices, like LDPE with an MI of 10, process more smoothly compared to materials like HDPE with an MI of 2, highlighting the adaptability required for different plastics.
Q: How is the uniformity, density, and shape of granulated particles controlled?
A: The uniformity of particles is intricately linked to the screw design—opt for a larger aspect ratio for superior plasticization—and the precision of temperature control, ensuring a consistent granule quality.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: Delivers regular particles, perfect for applications requiring high precision and exacting standards.
Hot Cutting Grain: Offers high efficiency with a potential for burrs, ideal for scenarios where speed is prioritized.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co, Ltd, as we pioneer innovative solutions for effective plastic waste transformation, driving the industry towards a greener, more sustainable future.
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