Soft Plastic Granulation Line
Customers can effortlessly select from a range of two-stage, three-stage, or four-stage machines tailored to their production needs. Our specially designed system assures exceptional compatibility and superior granulation performance. This granulator excels in recycling contaminated waste and manufacturing high-quality scrap materials. Equipped with a high-torque gearbox, it ensures low noise levels and smooth, efficient operation. The innovative screw design enhances coordination, thereby significantly reducing particle black spots and minimizing color discrepancies. Tailored to material characteristics, the granulator boasts a forced feeding mechanism and hydraulic mesh changer, optimizing capacity and achieving impressive energy savings. Furthermore, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and producing high-grade, solid particles.
Hard Plastic Granulation Line
This sophisticated Machine Line expertly heats and melts various plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. During the precision cutting process, plastic is dynamically rotated, stirred, and rubbed, ensuring uniformity in size and shape. This meticulous approach significantly enhances the reprocessing performance of the plastic, making it a highly efficient solution for modern recycling demands.
The Machine Line adeptly minimizes plastic degradation while producing superior particles, making it an indispensable ally for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation and practical granulation recycling mode have garnered widespread acclaim, establishing its popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engaging in plastic recycling significantly curtails environmental pollution caused by plastic waste, mitigating harm to both land and water resources, and fostering a healthier planet.
Resource Conservation: Through the recycling and repurposing of plastic products, the dependency on virgin plastics diminishes, thereby conserving non-renewable resources like oil, paving the way for a sustainable future.
2. Policy Support
Government Promotion: Governments globally are placing a stronger emphasis on environmental preservation, rolling out a multitude of policies and regulations to bolster and foster the growth of the plastic recycling sector.
Economic Incentives: In various nations, governments are offering enticing tax breaks and subsidies to plastic recycling firms to further stimulate industry growth and development.
3. Market Demand
Enterprise Demand: With burgeoning environmental consciousness, a growing number of companies are opting for recycled plastics to diminish their environmental impact, showcasing corporate responsibility.
Consumer Preference: The appetite for eco-friendly products is rising, with consumers more inclined to pay a premium for items that incorporate recycled materials, reflecting a shift in consumer values.
4. Technological Progress
Recycling Technology: Ongoing advancements in plastic recycling technology are enhancing the process, making it more efficient, cost-effective, and yielding superior quality products.
Innovative Applications: The emergence of new materials and procedures is broadening the horizon for recycled plastics applications, extending their use into diverse arenas like construction materials and textiles.
5. Global Trends
International Cooperation: Around the globe, environmental organizations and businesses are fortifying alliances to collectively advance the plastic recycling industry's development.
Standardization: The initiation of international standards elevates the quality of recycled plastics, facilitating their movement and utility in the global marketplace.
The plastic recycling industry is poised for immense growth and demonstrates substantial advantages, not only in curtailing environmental degradation and conserving resources but also in garnering support from policies and market demand. As technology progresses and global alliances strengthen, the industry is set to embark on a promising journey toward a sustainable future.
Q: What is the price of a plastic granulation line?
A: The price varies based on the cleanliness level of the final material and the desired production capacity. We excel at recommending the most cost-effective granulation line combination tailored to the customer's budget.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single Screw: Featuring a simple design and low cost, ideal for processing standard plastics like single material PP or PE new materials. However, it has limited adaptability for mixed or impurity-laden recycled materials, with restricted processing capacity.
Twin Screw: Boasting strong mixing capability, suitable for handling recycled materials, mixed materials (e.g., PP and PE blends), or modified plastics requiring additives (e.g., flame retardants, colorants), offering higher output and stability.
Triple Screw: Typically utilized where high output and precision are crucial (such as high-end engineering plastic granulation); though expensive and complex to maintain.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended; for single raw materials with budget constraints, a single screw granulator is a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg per hour, making it suitable for startups or small-scale production needs.
Unlock the potential of recycling plants or modified plastic facilities with our medium-sized granulator, boasting an impressive capacity range of 200-500 kg/h. Designed to meet the rigorous demands of modern-day recycling, this equipment promises efficiency and reliability.
For those with grander ambitions, our large granulator stands as a testament to high-performance engineering with a capacity exceeding 500 kg/hour. It seamlessly integrates with a high-power motor and a sophisticated automation system to deliver unparalleled processing capabilities.
Discover the art of capacity adjustment with our granulator. Whether through adjusting the screw speed, feeding speed, or mold aperture, you have the flexibility to optimize processing to your exact needs. Precision and adaptability at your fingertips.
Q: Can this exceptional tool navigate challenges such as high humidity, impurities, or mixed plastics? What pre-treatment processes are necessary, such as crushing or cleaning, for optimal functionality?
A: Certain models come equipped with an integrated pre-drying system, such as a hopper dryer, to combat humidity. However, for raw materials like unwashed recycled bottles, additional steps like centrifugal dehydration are recommended to ensure superior processing results.
Q: Is this granulator versatile enough to support various types of melted plastics? What adjustments are necessary when switching between different raw materials?
A: Material processing ease is influenced by the melt index; for instance, LDPE with a melt index of 10 demonstrates greater flowability compared to HDPE with an index of 2. Such specifications dictate adaptability and efficiency.
Q: What strategies ensure the uniformity, density, and precision of processed particles?
A: Achieving particle uniformity is an intricate process, relying on advanced screw design—where a larger aspect ratio contributes to more uniform plasticization—and precise temperature control. It's a synergy of engineering and precision.
The elegance of particle shaping unfolds through cutting methods:
Underwater strip cutting: Creates consistently regular particles, ideal for applications demanding high precision.
Hot cutting grain: Prioritizes efficiency but may result in particles with minor burrs.
Join us on a journey towards a sustainable future in plastic recycling, where innovation meets ecological responsibility. Together, let's redefine the landscape of recycled plastics.
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