Soft Plastic Granulation Line
Customers are empowered to customize their production setup with our versatile machines, available in two-stage, three-stage, and four-stage configurations tailored for diverse production requirements. With a distinctively engineered design, the granulator ensures remarkable compatibility and superior granulation performance. It excels in recycling contaminated waste and processing production scraps efficiently. The high-torque, low-noise, and smooth-operation gearbox is a marvel of modern engineering. Our innovative screw design coordinates remarkably well, addressing issues like particle black spots and color differentiation effectively. Tailored to material characteristics, the system includes features like forced feeding and a hydraulic mesh changer for enhanced capacity and energy efficiency. Moreover, both vacuum and conventional exhaust systems play pivotal roles in meticulously removing moisture, exhaust gases, and impurities, guaranteeing stable extrusion and the formation of superior solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts an array of plastic raw materials, leveraging a high-speed rotating cutter to meticulously slice the molten plastic into small, uniform particles. During this precise cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring that the size and shape of the particles are consistently uniform. This enhances the plastic's reprocessing capabilities, paving the way for enhanced performance in subsequent processing stages.
The Machine Line is an indispensable asset in minimizing plastic degradation and producing superior quality particles. It is an exceptional choice for clients aiming to recycle PP, PE, and other hard plastic materials. Its user-friendly operation and practical granulation recycling model have earned it widespread acclaim within the PP, PE recycling sector. The Machine Line is celebrated for its ability to streamline recycling processes, making it a trusted ally in the journey towards sustainable plastic management.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace a greener planet by engaging in plastic recycling, a vital process that dramatically cuts environmental pollution caused by plastic waste. This innovative approach plays a key role in safeguarding our precious land and water resources from devastating harm.
Resource conservation: By championing the recycling and reuse of plastic products, we can significantly lessen the demand for virgin plastics. This not only conserves invaluable non-renewable resources like oil but also promotes a more sustainable future.
2. Policy support
Government promotion: As environmental consciousness grows, governments worldwide are taking decisive action. By rolling out a suite of policies and regulations, they aim to actively foster and accelerate the progress of the plastic recycling sector.
Economic incentives: In a bid to further galvanize the recycling movement, some nations offer enticing tax incentives and subsidies to plastic recycling companies, thereby energizing industry growth and evolution.
3. Market demand
Enterprise demand: As the drumbeat for environmental responsibility becomes louder, numerous enterprises are wisely opting for recycled plastics as a means to substantially reduce their environmental impact, aligning with eco-friendly values.
Consumer preference: The market for environmentally conscious products is surging, with consumers increasingly willing to invest more in products crafted with recycled materials, reflecting their commitment to the planet.
4. Technological progress
Recycling technology: The march of innovation in plastic recycling technology means a more streamlined, cost-efficient, and high-quality recycling process, highlighting the industry's dynamic advancement.
Innovative applications: Groundbreaking developments in materials and processes are ushering in fresh opportunities, allowing recycled plastics to be utilized in diverse areas, from cutting-edge building materials to avant-garde textiles.
5. Global Trends
International Cooperation: With an eye on a sustainable future, organizations and enterprises globally are forging partnerships to champion the growth of the plastic recycling industry collectively.
Standardization: Crafting international standards is pivotal in enhancing the quality of recycled plastics, facilitating their seamless integration into the global market and ensuring their widespread adoption.
The plastic recycling industry offers a world of exciting possibilities, characterized by its extraordinary ability to mitigate environmental damage and conserve invaluable resources. Boasting robust policy backing and buoyant market demand, this industry is positioned for remarkable growth. The relentless pace of technological innovation and the strengthening of global alliances promise an even more luminous future for plastic recycling, cultivating a cleaner, greener planet.
Q: What is the price of plastic granulation line?
A: The pricing intricacies for a plastic granulation line are closely intertwined with the desired cleanliness level of the final product and the specified production capacity. Our expertise allows us to recommend the most cost-effective granulation line configuration tailored to the customer's financial parameters, ensuring optimal performance.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and lower cost, single screw granulators shine in processing ordinary plastics like single material PP and PE. However, they struggle with mixed or impurity-laden recycled materials, offering limited processing prowess.
Twin screw: Renowned for their robust mixing capabilities, twin screw granulators excel in handling recycled materials, mixed plastics, or those requiring additives like flame retardants or colorants. They promise higher yield and enhanced stability.
Triple screw: Typically deployed in high-demand scenarios, triple screw granulators are perfect for high-output and precision tasks, such as those in high-end engineering plastic granulation. Their premium cost and complex maintenance are noteworthy.
Suggestion: When dealing with recycled or mixed modified materials, a twin-screw granulator is the optimal choice. Conversely, for processing single materials on a budget, a single screw granulator provides an excellent solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Explore our Small Granulator, efficiently designed for production capacities of 50-200 kg/hour, perfect for startups or those embarking on small-scale production adventures. It's the ideal choice for budding enterprises aiming for a compact yet powerful solution.
Discover our Medium-Sized Granulator, with a robust capacity of 200-500 kg/h. It stands as a cornerstone in recycling plants and modified plastic facilities, providing dependable performance for a wide range of applications.
Introducing our Large Granulator, engineered for capacities exceeding 500 kg/hour. This powerhouse requires pairing with high-power motors and advanced automation systems, making it a vital component for industrial-scale operations.
Adjustment Method: Tailor your production capacity seamlessly by tweaking the screw speed, feeding rate, or mold aperture. This flexibility ensures optimal performance and precision in your granulation process.
Q: Can this remarkable machine handle high humidity conditions, impurities, or mixed plastic compositions? Does the material require pre-processing, like crushing and cleaning, to optimize performance?
A: Certain models include an integrated pre-drying system, such as a hopper dryer. However, materials with high moisture content, like unwashed recycled bottles, necessitate additional pre-treatment steps, such as centrifugal dehydration, to ensure optimal output.
Q: Is it compatible with various types of melted plastics? Must adjustments be made to the equipment when switching between different raw materials to maintain efficiency?
A: Materials with a higher melt index exhibit greater flowability. For example, LDPE with a melt index of 10 is more easily processed than HDPE with a melt index of 2, streamlining operations.
Q: What are the methods to ensure control over the uniformity, density, and shape of the granulated particles?
A: Particle uniformity is significantly influenced by the screw design. A larger aspect ratio fosters more uniform plasticization, while precise temperature control ensures consistent quality.
The particle shape is determined by the cutting method employed:
Underwater Strip Cutting: Produces regular-shaped particles, ideal for high-precision requirements and applications demanding stringent standards.
Hot Cutting Grain: Offers high efficiency, though it may produce particles with burrs, suitable for applications where speed is a priority.
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