Soft Plastic Granulation Line
With unmatched flexibility, customers can select two-stage, three-stage, or four-stage machines tailored to their production needs. Our ingeniously crafted design ensures exceptional compatibility and superior granulation quality. This granulator is uniquely adept at recycling contaminated waste and producing high-quality scraps. Featuring a high torque gear box, it operates with minimal noise and utmost smoothness. The specially engineered screw design dramatically enhances coordination, effectively tackling issues of particle black spots and color discrepancies. Tailored to the specific material characteristics, it includes a forced feeding and hydraulic mesh changer system to boost capacity and optimize energy savings. Furthermore, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and the production of premium solid particles.
Hard Plastic Granulation Line
Our advanced machine line expertly heats and melts diverse plastic raw materials, employing a high-speed rotating cutter to seamlessly transform the molten plastic into small, uniform particles. During this precise cutting process, constant rotation, stirring, and friction result in highly uniform particle size and shape, significantly enhancing the reprocessing capabilities of the plastic for superior performance.
This cutting-edge machine line plays a pivotal role in minimizing plastic degradation while producing superior quality particles, making it an invaluable ally for clients recycling PP, PE, and other hard material plastics. Its user-friendly operation and practical granulation recycling mode have earned widespread acclaim in the PP and PE recycling industry, making it an indispensable tool for modern recycling efforts.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Plastic recycling plays a crucial role in diminishing the detrimental impact of plastic waste, significantly lowering the pollution levels in our environment, and safeguarding our precious land and water resources.
Resource conservation: By recycling and reusing plastic products, the demand for virgin plastics can be significantly reduced, leading to the preservation of invaluable non-renewable resources such as oil.
2. Policy support
Government promotion: Governments globally are becoming torchbearers of change by focusing on environmental protection and rolling out an array of policies and regulations. These measures are geared towards nurturing and propelling the plastic recycling industry to new heights.
Economic incentives: Some nations offer enticing tax incentives and subsidies for plastic recycling businesses, effectively fueling the industry's growth and success.
3. Market demand
Enterprise demand: As environmental consciousness rises among enterprises, an increasing number are opting for recycled plastics to significantly lessen their environmental impact.
Consumer preference: There is a growing wave of demand for environmentally friendly products, as consumers are not only aware but willing to invest more in products crafted from recycled materials.
4. Technological progress
Recycling technology: The landscape of plastic recycling technology is rapidly evolving, making the processes more efficient, cost-effective, and resulting in superior quality outcomes.
Innovative applications: Cutting-edge materials and processes are being developed, broadening the scope of recycled plastics into various sectors, including construction, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental organizations and companies around the globe are joining forces to collectively advance the growth and innovation within the plastic recycling sector.
Standardization: The formulation of international standards is pivotal in enhancing the quality of recycled plastics, facilitating their global market circulation and utilization.
The plastic recycling industry is poised for tremendous growth and offers remarkable advantages. It not only mitigates environmental pollution and conserves resources, but is also bolstered by robust policy support and escalating market demand. As technological advancements continue and global collaboration strengthens, the industry is set to embark on a promising and luminous journey forward.
Q: What is the price of plastic granulation line?
A: The price is contingent upon the customer's desired cleanliness level of the end material and the necessary production capacity. We are adept at recommending the most cost-effective granulation line combination tailored to their budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and a low cost, it is ideal for processing standard plastics like single material PP, PE new materials. However, it shows limited adaptability to mixed or impurity-laden recycled materials, with restricted processing capacity.
Twin screw: Known for its robust mixing capability, it is perfect for handling recycled, mixed materials (such as PP, PE blends) or modified plastics that require additives (like flame retardants, colorants), offering enhanced yield and stability.
Triple screw: Typically employed in scenarios where exceptional output and precision are paramount, such as high-end engineering plastic granulation, although it comes with a higher cost and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If working with single raw materials and under budget constraints, a single screw granulator is a judicious choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our versatile Small Granulator, designed to process 50-200 kg/hour. Perfectly tailored for startups or small-scale production, this granulator provides the ideal blend of efficiency and compactness, ensuring a seamless start to your recycling journey.
Step up your recycling capabilities with our Medium-Sized Granulator. Handling 200-500 kg/h effortlessly, it's a staple in recycling and modified plastic plants. Experience unparalleled performance and reliability with a granulator trusted by industry leaders.
For large-scale operations, our Heavy-Duty Large Granulator excels, processing above 500 kg/hour. Engineered for power, it seamlessly integrates with high-power motors and advanced automation systems for maximum efficiency and productivity.
Adapt and optimize with ease! Achieve precise capacity adjustments by simply altering the screw speed, feeding speed, or mold aperture, ensuring your production meets ever-evolving demands with precision and ease.
Q: Can this equipment effectively manage high humidity, impurities, or mixed plastics? Are there pre-processing requirements like crushing and cleaning?
A: Select models come equipped with an integrated pre-drying system, such as a hopper dryer. However, for high humidity materials like unwashed recycled bottles, additional pre-treatments like centrifugal dehydration are recommended to ensure optimal performance.
Q: Does this machine support diverse types of melted plastics? Is there a need for equipment adjustments when switching between different raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with MI=10 processes more easily compared to HDPE with MI=2, streamlining your material transitions and enhancing operational efficiency.
Q: What methods are employed to control the uniformity, density, and shape of the granulated particles?
A: Particle uniformity is chiefly influenced by the sophisticated screw design, such as a larger aspect ratio for uniform plasticization, in tandem with precise temperature control, ensuring consistent quality output.
The particle shape is determined by the cutting method:
Underwater strip cutting ensures regular particles, ideal for applications demanding high precision and uniformity.
Hot cutting grain offers high efficiency, though particles may exhibit burrs, it's a top choice for numerous applications.
Join Forces with Us for a Sustainable Future in Plastic Recycling. Together, we can shape a greener tomorrow!
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