Soft Plastic Granulation Line
Customers can select from a two-stage, three-stage, or four-stage machine configuration to perfectly match their unique production requirements. Our special design ensures exceptional compatibility and superior granulation quality. This granulator is particularly adept at recycling contaminated waste and efficiently processing scraps. The gearbox boasts a high-torque design for low noise levels and smooth, seamless operation. Equipped with an innovative screw design, it enhances coordination, thereby addressing issues of particle black spots and color discrepancies effectively. Tailored to the material's characteristics, it comes with a forced feeding system and a hydraulic mesh changer to optimize capacity and energy savings. Furthermore, our vacuum and conventional exhaust systems are engineered to proficiently eliminate moisture, gases, and impurities, ensuring stable extrusion and the production of high-quality solid particles.
Hard Plastic Granulation Line
Experience the efficiency of our Machine Line, designed to heat and melt a range of plastic raw materials, transforming them into small, uniform particles with precision. Utilizing a high-speed rotating cutter, the machine ensures the melted plastic is consistently cut to size. Throughout this process, rapid rotation, stirring, and friction contribute to achieving uniform particle size and shape, significantly enhancing the plastic's reprocessing capabilities.
Our Machine Line is your reliable partner in minimizing plastic degradation and delivering superior particle quality. It's an indispensable tool for clients recycling PP, PE, and other hard plastic materials. Not only is the machine user-friendly and straightforward to operate, but it also represents a highly practical approach to granulation recycling, gaining widespread acclaim in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace a greener future with plastic recycling! Our innovative solutions dramatically decrease environmental pollution from plastic waste, safeguarding our land and water resources.
Resource Conservation: By reclaiming and reusing plastic products, we significantly cut down on the need for virgin plastics, thus preserving our precious non-renewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are championing environmental protection, rolling out an array of policies and regulations to bolster the plastic recycling industry.
Economic Incentives: In numerous countries, governments offer tax breaks and subsidies to propel the growth of plastic recycling companies, energizing industry advancement.
3. Market Demand
Enterprise Demand: As eco-awareness rises, a growing number of enterprises are opting for recycled plastics to diminish their environmental impact.
Consumer Preference: Eco-friendly products are in vogue! Consumers are increasingly eager to invest in products made from recycled materials, showcasing a strong market inclination.
4. Technological Progress
Recycling Technology: Cutting-edge advances in recycling technology boost efficiency, cost-effectiveness, and quality, revolutionizing the plastic recycling process.
Innovative Applications: The emergence of novel materials and methodologies broadens the scope of recycled plastics, finding applications in diverse sectors including construction and textiles.
5. Global Trends
International Cooperation: Around the globe, environmental organizations and businesses are uniting to vigorously propel the plastic recycling industry forward.
Standardization: International standards are key to elevating the quality of recycled plastics, facilitating their smooth circulation and utilization globally.
The plastic recycling industry is poised for success with its vast potential and distinct advantages. Besides lowering environmental pollution and conserving resources, it enjoys robust support from policy initiatives and market demand. With ongoing technological breakthroughs and enhanced global collaboration, the industry's future shines brighter than ever.
Q: What is the price of plastic granulation line?
A: Pricing is tailored to the customer's final material cleanliness and desired production capacity. We recommend the most efficient granulation line configuration, perfectly aligned with their budget.
Q: What distinguishes single screw, twin-screw, and triple screw granulators, and which is optimal for my requirements?
A:Single Screw: Boasting a straightforward design and low cost, it's ideal for processing standard plastics like single-material PP and PE. However, its adaptability falters with mixed materials or recycled content containing impurities, limiting processing capabilities.
Twin Screw: With robust mixing prowess, it's adept at handling recycled and mixed materials or modified plastics requiring additive incorporation, like flame retardants and colorants, delivering superior yield and stability.
Triple Screw: Tailored for scenarios demanding high output and precision, such as high-end engineering plastic granulation, albeit with elevated costs and intricate maintenance.
Suggestion: For recycled or mixed modified materials, twin-screw granulators are recommended. If dealing with single materials and budget constraints, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Offering an impressive capacity of 50-200 kg/hour, this compact machine is the perfect choice for startups or small-scale production facilities aiming to make a significant impact with minimal space. Its efficient design ensures reliability and performance.
Medium-Sized Granulator: Delivering a robust throughput of 200-500 kg/h, this versatile granulator is a staple in recycling plants and facilities focused on modified plastics. It combines efficiency and versatility, making it the ideal choice for operations seeking to balance output with quality.
Large Granulator: Boasting a remarkable capacity of over 500 kg/hour, this powerhouse requires a high-power motor and sophisticated automation systems to match its capabilities. It's perfect for large-scale operations looking for unrivaled productivity and precision in plastic processing.
Adjustment Method: Fine-tune your production capacity effortlessly by manipulating the screw speed, feeding speed, or adjusting the mold aperture. This flexibility allows you to adapt to varying production demands with precision.
Q: Can this advanced machine efficiently handle high humidity, impurities, or mixed plastic types? Is it necessary to process materials beforehand, including tasks like crushing and cleaning?
A: Certain equipment can seamlessly integrate with a pre-drying system, such as a hopper dryer. However, high humidity raw materials, like unwashed recycled bottles, do necessitate additional pre-treatment steps like centrifugal dehydration to ensure optimal performance.
Q: Is the pelletizer adaptable to different types of melted plastics? Does switching raw materials require equipment adjustment?
A: Materials with a higher melt index exhibit superior flowability, making them easier to process. For example, LDPE with an MI of 10 is more adaptable than HDPE with an MI of 2, simplifying transitions between materials.
Q: What strategies are in place to manage the uniformity, density, and shape of produced particles?
A: The uniformity of particles is significantly influenced by the screw design, with a larger aspect ratio contributing to more consistent plasticization. Meanwhile, precise temperature control plays a crucial role in producing uniform results.
Particle shape control is achieved through sophisticated cutting methods:
Underwater Strip Cutting: This technique produces regular particles, ideal for applications with high precision requirements.
Hot Cutting Grain: Known for its high efficiency, this method may result in some burrs, balancing speed with quality.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co, Ltd to revolutionize your plastic recycling processes. Our Innovative Pelletizer Machine is engineered for efficiency, adaptability, and sustainability, ensuring that your operations are not only productive but also environmentally friendly. Let's work together to create effective plastic waste solutions and pave the way towards a cleaner, greener future.
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