Soft Plastic Granulation Line
Customers are presented with an array of choices, allowing them to select from two-stage, three-stage, and four-stage machines to align with their production needs. With a groundbreaking design, this machinery showcases exceptional compatibility and superior granulation. Engineered to excel in recycling contaminated waste and processing scraps, this granulator is a marvel of efficiency. The gearbox features a high torque design, ensuring whisper-quiet operation and seamless functionality. Its specially crafted screw design enhances coordination, effectively eliminating particle black spots and color discrepancies. Tailored to material characteristics, the equipment incorporates forced feeding and a hydraulic mesh changer, optimizing capacity and energy efficiency. Moreover, the inclusion of vacuum and conventional exhaust systems significantly improves the removal of moisture, gases, and impurities. This ensures unwavering extrusion stability and the production of exceptional solid particles.
Hard Plastic Granulation Line
This Machine Line masterfully heats and melts a variety of plastic raw materials. It then employs a high-speed rotating cutter to meticulously slice the molten plastic into small, uniform particles. Throughout the cutting process, rapid rotation, stirring, and friction refine the particle size and shape. This not only ensures uniformity but also significantly enhances the reprocessing capabilities of the plastic, elevating its overall quality and performance.
The machine Line is a remarkable asset in reducing plastic degradation while producing superior quality particles. An indispensable ally for clients engaged in recycling PP, PE, and other hard material plastics, this machine is engineered for ease of operation. It embodies a practical granulation recycling approach, earning widespread acclaim in the realm of PP and PE recycling. Its user-friendly design and highly effective performance have solidified its status as a cherished tool in the industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the power of plastic recycling, which dramatically cuts down environmental pollution caused by plastic waste and lessens the harm done to our precious land and water resources.
Resource conservation: By recycling and reusing plastics, we can significantly decrease reliance on virgin plastics, preserving valuable non-renewable resources like oil.
2. Policy support
Government promotion: Governments worldwide are prioritizing environmental protection, rolling out various policies and regulations to foster and bolster the growth of the plastic recycling sector.
Economic incentives: In numerous nations, governments are enticing companies with tax breaks and subsidies specifically aimed at the plastic recycling industry to fuel its advancement further.
3. Market demand
Enterprise demand: As eco-consciousness rises, an increasing number of businesses are opting for recycled plastics to curtail their environmental impact.
Consumer preference: Consumers are now more inclined to purchase eco-friendly products, often willing to pay a premium for goods crafted from recycled materials.
4. Technological progress
Recycling technology: Continuous leaps in plastic recycling technology are making the process more streamlined, cost-efficient, and yield higher quality results.
Innovative applications: With the emergence of groundbreaking materials and processes, recycled plastics are finding new venues in fields like construction and textiles.
5. Global Trends
International Cooperation: Environmental bodies and businesses globally are joining forces to collectively push forward the plastic recycling industry.
Standardization: Establishing international standards elevates the quality of recycled plastics and facilitates their worldwide distribution and utilization.
The plastic recycling industry boasts expansive prospects and remarkable advantages. It not only curtails environmental harm and conserves resources but also garners strong backing from governmental policies and market demands. As technology advances and global cooperation deepens, the industry is on the cusp of a luminous future.
Q: What is the price of plastic granulation line?
A: Prices vary based on the cleanliness level of the final material and the desired production capacity. We can recommend the most efficient granulation line combination tailored to your budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Known for its straightforward design and affordability, this granulator is ideal for straightforward plastics like single-material PP or PE. However, its adaptability to mixed or impure recycled materials is limited, and its processing capacity is constrained.
Twin screw: Offers robust mixing capabilities, perfect for recycled or mixed materials like PP, PE, or modified plastics that need additives like flame retardants or colorants, delivering higher yield and stability.
Triple screw: Often reserved for situations demanding high output and precision, such as high-end engineering plastic granulation, but comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended; if the material is single and budget is a concern, a single screw granulator is a wise choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator: Perfectly tailored for startups or small-scale production, this compact powerhouse boasts a processing capacity ranging from 50-200 kg/hour. It's the ideal solution for those embarking on their plastic recycling journey.
Discover our Medium-Sized Granulator: With an impressive throughput of 200-500 kg/hour, this model stands as a staple in both recycling plants and modified plastic facilities, providing robust and reliable performance suitable for mid-scale operations.
Meet our Large Granulator: Built for industrial strength, this machine handles capacities above 500 kg/hour. It requires synchronization with a high-power motor and an advanced automation system, making it a perfect choice for large-scale production demands.
Adjustment Method Insight: Achieve precise capacity control by tweaking the screw speed, feeding speed, or mold aperture. This versatile adjustment capability ensures optimal efficiency tailored to your production needs.
Q: Can this machine tackle high humidity levels, impurities, or mixed plastic types? Is there a need for preliminary processing such as crushing and cleaning before operation?
A: While some equipment can seamlessly integrate with a pre-drying system like a hopper dryer, managing high humidity raw materials, such as unwashed recycled bottles, necessitates additional pre-treatment solutions like centrifugal dehydration to ensure optimal performance.
Q: Does the system accommodate various types of melted plastics? Is equipment adjustment necessary when transitioning between different raw materials?
A: Materials with a higher melt index exhibit enhanced flowability, facilitating easier processing. For instance, LDPE with an MI of 10 is more manageable compared to HDPE with an MI of 2, indicating the adaptability of our equipment to various material specifications.
Q: How can one ensure the uniformity, density, and shape of the particles produced?
A: Particle uniformity is influenced by the screw design; for instance, larger aspect ratios contribute to more consistent plasticization. Additionally, precise temperature control is crucial for maintaining exceptional output quality.
The technique employed for cutting directly determines the particle shape:
Underwater Strip Cutting: Delivers regular particles, ideal for applications demanding high precision and consistency.
Hot Cutting Grain: Offers high efficiency, though there might be minor surface burrs.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling: Together, let's innovate towards a sustainable future.
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