Soft Plastic Granulation Line
Customers have the luxury of selecting from an array of models: two-stage, three-stage, or even four-stage machines, tailored to meet their specific production needs. Designed with precision, this granulator ensures excellent compatibility and superior granulation results. Particularly adept at processing dirty waste and turning scraps into reusable materials, it stands as a beacon of efficiency. Featuring a high torque gear box, it promises low noise and smooth operations. The unique screw design enhances coordination, effectively mitigating issues like particle black spots and color discrepancies. Equipped with forced feeding and a hydraulic mesh changer, it optimizes capacity while conserving energy. Plus, its advanced vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, securing a stable extrusion process and producing top-quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line is engineered to heat and melt a variety of plastic raw materials, subsequently utilizing a high-speed rotating cutter to efficiently slice the melted plastic into small, uniform particles. Throughout this cutting-edge process, the plastic undergoes rapid rotation, stirring, and rubbing, which ensures uniformity in particle size and shape, markedly enhancing the plastic's reprocessing performance.
The machine line is an invaluable asset, significantly reducing plastic degradation and producing superior quality particles. It proves to be an indispensable ally for clients engaged in the recycling of PP, PE, and other hard plastic materials. Moreover, its user-friendly design makes it exceptionally easy to operate. This highly practical granulation recycling mode has gained immense popularity in the PP and PE recycling sector, solidifying its status as a go-to solution for efficient recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engage in plastic recycling to substantially cut down on environmental pollutants. This approach minimizes the destructive effects of plastic waste on both land and aquatic resources, making it a pivotal step towards a greener planet.
Resource Conservation: Embrace the power of recycling to breathe new life into plastic products. This not only diminishes the demand for new, virgin plastics but also conserves crucial non-renewable resources, such as oil.
2. Policy Support
Government Promotion: Globally, governments are ramping up their commitment to environmental conservation by enacting diverse policies and regulations. These initiatives fervently encourage and bolster the burgeoning plastic recycling sector.
Economic Incentives: In certain nations, plastic recycling firms enjoy fiscal benefits, like tax breaks and subsidies, further fueling industry growth and innovation.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a growing number of companies are pivoting towards recycled plastics. This shift is part of a broader effort to lessen their ecological impact and champion sustainable practices.
Consumer Preference: Eco-friendly products are surging in popularity. Today's consumers willingly invest more in products crafted from recycled materials, reflecting a heightened commitment to sustainability.
4. Technological Progress
Recycling Technology: The evolution of plastic recycling technology transforms the process into a more efficient, cost-effective, and higher-caliber operation, leading to superior results and innovations.
Innovative Applications: Breakthroughs in materials and processes pave the way for recycled plastics to enter diverse arenas, from construction materials to textiles, showcasing versatility and advancement.
5. Global Trends
International Cooperation: Around the world, environmental organizations and businesses are forging stronger alliances to advance the plastic recycling industry's growth and development.
Standardization: The creation of global standards enhances the quality and circulation of recycled plastics, facilitating their use in the international marketplace.
With its expansive prospects and inherent advantages, the plastic recycling industry is a beacon of hope, offering solutions for pollution reduction and resource conservation. Supported by robust policies and escalating market interest, alongside tech advancements and international collaboration, the industry's future is set to shine even brighter.
Q: What is the price of a plastic granulation line?
A: Pricing hinges on the desired cleanliness level of the final product and the required production capabilities. We can provide tailored recommendations for the optimal granulation line combination that aligns with your budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design and cost-efficient operation, this option is ideal for processing standard plastics like single material PP and PE. However, it faces challenges with mixed or impurity-laden recycled materials and has limited processing capacity.
Twin Screw: Renowned for robust mixing capabilities, this type excels in handling recycled, mixed materials such as PP and PE blends or modified plastics needing additives. It offers enhanced yield and operational stability.
Triple Screw: Suited for high-output and precision-demanding applications, such as advanced engineering plastic granulation. Though it commands a higher price and complex maintenance, it delivers exceptional results.
Suggestion: For recycled or mixed modified materials, opt for a twin-screw granulator. If dealing with single raw materials and budget constraints, a single screw granulator offers a viable solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our compact and efficient Small Granulator, boasting an impressive processing capacity of 50-200 kg/hour. Perfectly tailored for startups or ventures engaged in small-scale production, this granulator offers a reliable solution to kickstart your recycling operations with ease.
Explore the capabilities of our Medium-Sized Granulator, designed to handle 200-500 kg/hour. This versatile machine is a staple in both recycling plants and modified plastic facilities, offering robust performance and adaptability to meet the needs of medium-scale operations.
Discover unparalleled power with our Large Granulator, engineered to process over 500 kg/hour. It seamlessly integrates with high-power motors and sophisticated automation systems, ensuring that your large-scale recycling operations run with maximum efficiency and minimal downtime.
Adjustment Method: Easily optimize capacity through precise modifications such as adjusting screw speed, regulating feeding speed, or selecting the appropriate mold aperture. Achieve the perfect balance for your production needs.
Q: Is the granulator equipped to manage high humidity, impurities, or mixed plastics? Are there specific pre-processing requirements, such as crushing or cleaning, for optimal performance?
A: Certain models come equipped with an integrated pre-drying system, like a hopper dryer, to handle materials with standard humidity levels. However, extremely high-humidity inputs, like unwashed recycled bottles, would benefit from additional pre-treatment methods, such as centrifugal dehydration, to achieve prime processing conditions.
Q: Can the granulator accommodate various types of melted plastics? Will adjustments be necessary when switching between different raw materials to maintain optimal operation?
A: The melt index plays a crucial role in processing ease; materials with a higher melt index, such as LDPE with MI=10, offer superior flowability and easier processing compared to lower index materials like HDPE with MI=2.
Q: What are the methods for controlling the uniformity, density, and shape of the particles produced by the granulator?
A: Achieving particle uniformity hinges on impeccable screw design, where a longer aspect ratio can enhance plasticization uniformity, alongside precise temperature control to ensure consistency.
The particle shape is meticulously influenced by the cutting method implemented:
Opt for Underwater Strip Cutting for regular particles, ideal for applications requiring high precision and consistency in particle dimensions.
Consider Hot Cutting Grain for its high efficiency, keeping in mind that it may result in particles with burrs.
Collaborate with Us to Forge a Path Toward a Sustainable Future in Plastic Recycling.
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