Soft Plastic Granulation Line
Customers can choose from our versatile range of two-stage, three-stage, and four-stage machines tailored to meet your unique production needs. Our specially engineered design ensures seamless compatibility and superior granulation performance. This state-of-the-art granulator excels in recycling contaminated waste and efficiently processes scraps. Equipped with a high-torque gearbox, our machine operates with whisper-quiet precision, delivering smooth and reliable functioning. The innovative screw design enhances coordination, significantly reducing black spots and color variance in particles. Customized for material characteristics, our granulators feature both forced feeding and a hydraulic mesh changer to optimize capacity and conserve energy. Additionally, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, guaranteeing consistent extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line adeptly heats and melts a variety of plastic raw materials, subsequently employing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During this dynamic cutting process, the plastic undergoes rapid rotation, mixing, and friction, yielding particles of uniform size and shape. This significantly enhances the plastic's reprocessing capabilities, ensuring greater efficiency and quality in subsequent applications.
Designed to minimize plastic degradation and produce superior particles, this machine line is the ultimate ally for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation makes it an exceptionally practical choice for granulation recycling, earning widespread popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Plastic recycling is a pivotal solution to dramatically cut down the ecological burden caused by plastic waste. It plays a critical role in safeguarding our precious land and water ecosystems.
Resource conservation: Through diligent recycling and repurposing of plastic items, the reliance on virgin plastics sharply decreases, leading to substantial savings of non-renewable assets like oil.
2. Policy support
Government promotion: As environmental consciousness grows, global governments are actively endorsing a plethora of policies and mandates to bolster the flourishing plastic recycling sector.
Economic incentives: A number of countries are offering enticing tax breaks and financial support to plastic recycling firms, nurturing the industry's growth and sustainability.
3. Market demand
Enterprise demand: With a surge in eco-awareness, numerous enterprises are opting for recycled plastics to diminish their environmental impact, showcasing a commendable commitment to sustainability.
Consumer preference: A burgeoning market for eco-conscious products has emerged, with consumers ready to invest more in items crafted from recycled materials, heralding a new era of responsible consumption.
4. Technological progress
Recycling technology: Innovations in plastic recycling technology continue to elevate efficiency and reduce costs, delivering recycling solutions that are both superior in quality and sustainable.
Innovative applications: Breakthroughs in materials and methods are expanding the horizon for recycled plastics, integrating them into diverse industries such as construction and fashion.
5. Global Trends
International Cooperation: Global alliances among environmental entities and businesses are intensifying, fostering collective advancements in the plastic recycling domain.
Standardization: International standards are paving the way for enhanced quality and seamless distribution of recycled plastics in the global landscape, ensuring widespread adoption.
The plastic recycling industry is poised for exponential growth, offering remarkable environmental and economic advantages. It significantly curtails pollution, conserves vital resources, and benefits from robust policy frameworks and escalating market demands. Fueled by technological breakthroughs and global collaborative efforts, the industry's future shines brightly.
Q: What is the price of plastic granulation line?
A: The cost is influenced by the desired cleanliness level of the output material and the production capacity needs. We can expertly recommend the most optimal granulation line setup tailored to the customer's financial limits.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Features a straightforward design, cost-effective and ideal for handling basic plastics (like PP, PE new materials). However, it lacks versatility for mixed or impurity-laden recycled materials and has a lower processing capacity.
Twin screw: Excels in blending, perfectly suited for recycled, mixed, and modified plastics requiring additives (such as flame retardants, colorants). It boasts impressive output and reliable stability.
Triple screw: Preferred in high-output and precision-demanding settings (particularly for high-end engineering plastic granulation). Despite its high cost and complex maintenance, it delivers unmatched performance.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is advisable; for single raw materials with budget constraints, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Catering to a production capacity of 50-200 kg/hour, this granulator is an ideal choice for startups or small-scale production operations, allowing for efficient recycling without compromising on performance.
Medium sized granulator: With a prowess of 200-500 kg/h, this granulator is a staple in recycling plants or facilities dealing with modified plastics, ensuring streamlined processing for medium-scale demands.
Large granulator: Boasting a production capability of over 500 kg/hour, this machine pairs seamlessly with high-power motor systems and advanced automation setups, perfect for large-scale recycling endeavors.
Adjustment method: Tailor the production capacity effortlessly by modulating the screw speed, feeding speed, or the mold aperture, ensuring flexibility and precision in operations.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning required for materials?
A: Certain units can incorporate a pre-drying system, like a hopper dryer, yet materials with high humidity levels (e.g., unwashed recycled bottles) necessitate additional pre-treatment stages, such as centrifugal dehydration, for optimal results.
Q: Does it support different types of melted plastics? Is equipment adjustment needed when switching raw materials?
A: Plastics with a higher melt index exhibit superior flowability, making materials like LDPE with an MI of 10 simpler to process compared to HDPE with an MI of 2, thus reducing the need for frequent equipment adjustments.
Q: How is the uniformity, density, and shape of particles controlled?
A: Particle uniformity is largely influenced by the screw design, where a greater aspect ratio ensures more consistent plasticization, in tandem with precise temperature control for optimum results.
The particle shape is intricately determined by the chosen cutting method:
Underwater strip cutting: Yields regularly shaped particles suitable for applications demanding high precision quality.
Hot cutting grain: Offers high efficiency though it might result in particles with minor burrs.
Partner with Us for a Sustainable Future in Plastic Recycling
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