Soft Plastic Granulation Line
For those seeking unparalleled performance in granulation, our machines offer flexibility like no other. Tailor your operations with two-stage, three-stage, or even four-stage configurations to perfectly align with your production goals. Our innovative design guarantees superior compatibility and exceptional granulation results. This granulator is your ideal partner for recycling even the dirtiest waste and turning scraps into valuable resources. Equipped with a high-torque, low-noise gearbox, it ensures smooth, silent operation. The specially crafted screw design enhances coordination, effectively addressing issues of particle black spots and color discrepancies. Tailored to the material's unique properties, our solution comes with forced feeding and a hydraulic mesh changer, maximizing capacity and conserving energy. Furthermore, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, guaranteeing more stable extrusion and superior quality solid particles.
Hard Plastic Granulation Line
Our state-of-the-art Machine Line is engineered to transform various plastic raw materials by heating and melting them, followed by precision cutting with a high-speed rotating cutter. This process efficiently converts molten plastic into perfectly sized and uniform particles. The dynamic rotation, stirring, and friction during cutting ensure a consistent size and shape, enhancing the reprocessing capabilities of your plastics for optimal performance.
Designed to revolutionize the recycling of hard materials like PP and PE, our Machine Line is your reliable ally in producing superior particles while mitigating plastic degradation. It stands out as a practical and easy-to-operate granulation recycling solution, making it a favorite among professionals in the PP and PE recycling sectors. Experience the convenience and effectiveness of an industry-leading machine that promises exceptional results in granulation and recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The process of plastic recycling stands as a powerful tool to significantly reduce the devastating environmental pollution caused by plastic waste. By embracing recycling, we can not only minimize harm to our precious land and water resources but also contribute to the restoration of ecological balance.
Resource Conservation: Through the strategic recycling and reuse of plastic products, we can dramatically decrease the demand for virgin plastics. This initiative not only conserves non-renewable resources such as oil but also paves the way for a more sustainable future.
2. Policy Support
Government Promotion: Governments across the globe are taking a robust stance on environmental protection. They are rolling out a plethora of policies and regulations aimed at fostering and propelling the growth of the plastic recycling industry, thereby ensuring a greener tomorrow.
Economic Incentives: In various nations, governments are bestowing tax incentives and generous subsidies upon plastic recycling companies. This financial encouragement serves to further amplify industry development, attracting more stakeholders to join the green movement.
3. Market Demand
Enterprise Demand: As environmental consciousness deepens, a growing number of enterprises are opting for recycled plastics. This shift not only helps in significantly reducing their environmental footprint but also aligns with global sustainability goals.
Consumer Preference: The burgeoning demand for eco-friendly products is evident as consumers increasingly show a willingness to invest in products that incorporate recycled materials, highlighting a trend towards sustainable consumption.
4. Technological Progress
Recycling Technology: With advancements in recycling technology, the process of plastic recycling has become more efficient, cost-effective, and yields higher-quality outputs. This technological leap offers new possibilities for the industry.
Innovative Applications: The evolution of new materials and processes is unlocking the potential for recycled plastics to be utilized in diverse fields, including construction materials and textiles, revolutionizing their applications.
5. Global Trends
International Cooperation: Environmental organizations and enterprises are joining forces globally to foster and accelerate the development of the plastic recycling industry, creating a unified front for a sustainable world.
Standardization: The formulation and adoption of international standards are pivotal in elevating the quality of recycled plastics. This framework facilitates their circulation and usage within the global market, ensuring consistency and reliability.
Embracing the vast prospects and remarkable advantages, the plastic recycling industry not only champions the cause of reducing environmental pollution and conserving resources but also thrives under the dual impetus of policy facilitation and surging market demand. As technology continues to evolve and global collaboration intensifies, the industry is poised to enter an era of unprecedented growth and innovation, shaping a sustainable future.
Q: What is the price of a plastic granulation line?
A: The price is contingent upon the cleanliness desired for the final material and the production capacity required by the customer. We offer tailored recommendations for the most effective granulation line combination, ensuring optimal performance within the customer's budget range.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single Screw: Featuring a straightforward structure and low cost, it is ideal for processing standard plastics (like single material PP, PE new materials). However, it has limited adaptability to mixed or recycled materials with impurities and offers a restricted processing capacity.
Twin Screw: Renowned for its strong mixing capabilities, it is best suited for processing recycled materials, mixed materials (such as PP, PE mixtures), or modified plastics that require additives like flame retardants or colorants. It provides higher yield and exceptional stability.
Triple Screw: Often utilized in high-output, high-precision scenarios (such as high-end engineering plastic granulation), this option, while offering superior performance, comes at a higher cost and involves complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If working with single raw materials and on a budget, a single screw granulator is a practical choice.
Q: What is the production range per hour or day? Is it adjustable?
A: Small Granulator: Capable of producing 50-200 kg/hour, this is an excellent choice for startups or small-scale production operations.
Medium-Sized Granulator: Capable of processing 200-500 kg/h, this versatile granulator is a staple in recycling and modified plastic plants. It's designed for efficiency and reliability, making it ideal for medium-scale operations.
Large Granulator: Designed to exceed 500 kg/hour, this powerhouse granulator requires integration with a high-power motor and advanced automation systems. It's perfect for large-scale industrial applications, ensuring maximum productivity and seamless operations.
Adjustment Method: Fine-tune your production capacity effortlessly by adjusting the screw speed, feeding speed, or mold aperture. This flexibility allows you to optimize output for various production demands and material types.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need additional processing, such as crushing and cleaning, before use?
A: Some equipment can be seamlessly integrated with a pre-drying system, like a hopper dryer. However, high humidity raw materials, such as unwashed recycled bottles, necessitate extra pre-treatment steps, such as centrifugal dehydration for optimal performance.
Q: Does it support various types of melted plastics? Is equipment adjustment necessary when changing raw materials?
A: The material's melt index significantly impacts its processability. For instance, materials like LDPE with a melt index of 10 are more fluid and easier to process compared to HDPE with a melt index of 2, which requires careful handling.
Q: How can we ensure uniformity, density, and the desired shape of particles?
A: The uniformity of particles is largely influenced by the screw design, with a larger aspect ratio contributing to more even plasticization. Precise temperature control is also vital for consistent results.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: This method produces regular particles, ideal for applications requiring high precision.
Hot Cutting Grain: Offers high efficiency but may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us at Zhangjiagang Deling Machinery Co, Ltd in leading the way towards a greener, more sustainable future. Our Dependable HDPE Granulation Machines for Plastic Regeneration Applications are designed to meet the highest industry standards, ensuring efficient and eco-friendly operations that contribute to a circular economy.
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