Soft Plastic Granulation Line
Customers are presented with the flexibility of choosing from two-stage, three-stage, to even four-stage machines tailored to their specific production needs. Our unique design promise ensures outstanding compatibility and superior granulation quality. This granulator shines in recycling even the dirtiest waste and producing superior quality scraps. With a gear box boasting high torque design, expect low noise and seamless operations. Our specialized screw design enhances coordination, effectively tackling issues like particle black spots and color discrepancies. Tailored to the material's unique properties, the machine features forced feeding and a hydraulic mesh changer, optimizing capacity while conserving power. Furthermore, our vacuum and conventional exhaust systems expertly eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and superb solid particle quality.
Hard Plastic Granulation Line
This pioneering Machine Line adeptly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into consistently small and uniform particles. Through this dynamic cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniformly sized and shaped plastic particles. This enhances the reprocessing performance of the plastic, ensuring optimal efficiency and quality in every batch.
Our Machine Line is a game changer in reducing plastic degradation and producing superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard material plastics. Moreover, it's user-friendly and represents a highly practical mode of granulation recycling, gaining immense popularity in the PP and PE recycling industry. Its ease of operation and reliable performance make it the preferred choice for many.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engage in plastic recycling to dramatically cut down environmental pollution from plastic waste, safeguarding our precious land and water resources from harm.
Resource Conservation: Through recycling and repurposing plastic products, we can significantly decrease the demand for new plastics, conserving non-renewable resources like oil, contributing to a sustainable future.
2. Policy Support
Government Promotion: With a heightened focus on environmental conservation, governments globally are rolling out comprehensive policies and regulations, spurring the advancement and growth of the thriving plastic recycling industry.
Economic Incentives: In select regions, governments are fueling industry growth by offering tax benefits and financial aid to plastic recycling enterprises, fostering innovation and expansion.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, numerous enterprises are opting for recycled plastics, aiming to diminish their ecological impact and endorse sustainability.
Consumer Preference: There's a surge in demand for eco-conscious products, with consumers showing eagerness to invest more in goods crafted from recycled materials, championing a greener planet.
4. Technological Progress
Recycling Technology: With continuous technological advancements, plastic recycling processes are becoming more streamlined, economical, and produce superior quality outputs, enhancing efficiency.
Innovative Applications: Cutting-edge developments in materials and methodologies are broadening the horizons for recycled plastics, facilitating their use in varied sectors such as construction and textiles.
5. Global Trends
International Cooperation: A unified global push is underway, with environmental groups and businesses collaborating closely to propel the plastic recycling industry's evolution.
Standardization: Establishing global standards is pivotal in elevating the quality and global movement of recycled plastics, fostering widespread acceptance and usage.
The plastic recycling industry is poised for exponential growth, offering dual benefits of pollution reduction and resource conservation, all while being buoyed by supportive policies and burgeoning market demand. With relentless tech innovations and robust global partnerships, a bright, sustainable future beckons for the industry.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness of the final material and the desired production capacity. We offer tailored recommendations to match the granulation line with your budget while ensuring optimal efficiency.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which type best aligns with my requirements?
A:Single Screw: Features a straightforward design and low cost, perfect for standard plastics like PP and PE new materials. However, it struggles with mixed or impure recycled materials and has a limited processing capacity.
Twin Screw: Boasts robust mixing capabilities, ideal for recycled and mixed materials or modified plastics needing additives like flame retardants and colorants, offering superior yield and reliability.
Triple Screw: Tailored for high-output, precision-centric scenarios such as high-end engineering plastic granulation. Despite its complexity and higher cost, it delivers unmatched performance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator comes recommended. Conversely, if dealing with singular materials and a tight budget, a single screw granulator is an excellent alternative.
Q: What is the production range per hour or day? Can it be modified to suit specific needs?
A: Compact granulator: Effortlessly achieve production rates of 50-200 kg/hour, perfectly designed for budding businesses or small-scale production environments looking for efficient and scalable solutions.
Medium-sized granulator: Delivering an impressive throughput of 200-500 kg/h, this unit is a staple in recycling and modified plastic industries, providing reliable and consistent granulation performance.
Large granulator: For those with ambitious production goals, this powerhouse machine exceeds 500 kg/hour and is engineered to pair with high-power motors and advanced automation systems, ensuring unparalleled efficiency and output.
Adjustment Method: Fine-tune your production capacity by adjusting key parameters such as screw speed, feeding speed, or mold aperture to achieve optimal granulation results.
Q: Can this equipment efficiently process materials with high humidity, impurities, or mixed plastics? Do any preprocessing steps, such as crushing or cleaning, need to be undertaken?
A: Our cutting-edge equipment can be outfitted with an integrated pre-drying system, like a hopper dryer. However, raw materials with high moisture content, such as unwashed recycled bottles, may require additional pre-treatment steps including centrifugal dehydration to maintain efficiency.
Q: Does the machine accommodate different types of melted plastics seamlessly? Is it necessary to make adjustments when switching between raw material types?
A: The material's flowability is directly influenced by its melt index – for instance, LDPE with a melt index of 10 offers easier processing compared to HDPE with a melt index of 2, facilitating smoother transitions.
Q: What methods are employed to control particle uniformity, density, and shape for optimal results?
A: The uniformity of particles is largely determined by the intricacies of screw design, where a larger aspect ratio can result in more consistent plasticization, complemented by precision temperature control.
The technique used for cutting significantly influences particle shape:
Underwater Strip Cutting: Produces highly uniform particles, ideal for specifications demanding high precision.
Hot Cutting Grain: Known for its efficiency, though may result in particles with slight burrs.
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