Soft Plastic Granulation Line: Dive into the future of plastic recycling with our cutting-edge Soft Plastic Granulation Line, engineered for maximum efficiency and superior results.
Customers can elevate their production capabilities with our tailor-made solutions, offering two-stage, three-stage, and four-stage machines to perfectly align with your specific production demands. Our innovative design ensures exceptional compatibility and superior granulation, making our granulators the ultimate choice for recycling contaminated waste and producing high-quality scraps. Gear Box: Experience the power of high torque design, delivering low noise and smooth, efficient operation. Our uniquely crafted screw design ensures impeccable coordination, significantly reducing black spots and color discrepancies in particles. Tailored to the material's characteristics, our system features forced feeding and a hydraulic mesh changer, enhancing capacity and conserving energy. Moreover, our advanced vacuum and conventional exhaust systems adeptly remove moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of premium solid particles.
Hard Plastic Granulation Line: Experience unparalleled efficiency with our Hard Plastic Granulation Line, specially designed to transform and repurpose hard plastics with precision and ease.
This state-of-the-art Machine Line revolutionizes the recycling process by heating and melting various plastic raw materials. Our high-speed rotating cutter then skillfully slices the melted plastic into small, uniformly sized particles. The intensive rotation, stirring, and rubbing during cutting ensure uniformity in size and shape, significantly enhancing the reprocessing performance of plastics.
Our Machine Line is your ultimate solution for minimizing plastic degradation and producing superior quality particles. It's an indispensable ally for clients focusing on recycling PP, PE, and other hard material plastics. This user-friendly, practical granulation recycling mode has garnered immense popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the eco-revolution by recycling plastic to cut down on pollution, safeguarding our valuable land and pristine water resources from plastic waste damage.
Resource conservation: Recycling plastics diminishes the need for virgin materials, thereby conserving precious non-renewable resources like oil.
2. Policy support
Government promotion: In a global push for environmental sustainability, governments are rolling out a myriad of policies and regulations to champion and bolster the dynamic plastic recycling industry.
Economic incentives: A number of governments are offering enticing tax breaks and subsidies to recycling enterprises, fueling the industry's expansion.
3. Market demand
Enterprise demand: As environmental consciousness rises, businesses are increasingly turning to recycled plastics, aiming to minimize their ecological impact.
Consumer preference: There's a growing appetite for eco-conscious products, with consumers ready to invest more in items made from recycled materials.
4. Technological progress
Recycling technology: Revolutionary advancements in plastic recycling technology ensure the process is ever more efficient, cost-effective, and yields superior quality outcomes.
Innovative applications: Cutting-edge developments empower recycled plastics to find new avenues in diverse fields, from construction to textiles and beyond.
5. Global Trends
International Cooperation: Worldwide, environmental bodies and corporations are uniting forces to drive forward the promising plastic recycling industry.
Standardization: Crafting international standards elevates the quality of recycled plastics, enhancing their global market circulation and usage.
The plastic recycling industry stands on the cusp of vast opportunities and remarkable advantages. It not only mitigates environmental harm and conserves critical resources but benefits from robust policy backing and rising market demand. With ongoing technological strides and strengthened global alliances, the future of the plastic recycling industry gleams with unprecedented promise.
Q: What is the price of a plastic granulation line?
A: Prices vary based on the cleanliness level of the final material and desired production capacity. We expertly tailor the most cost-effective granulation line solutions to meet customer budgetary needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which best suits my requirements?
A:Single screw: Characterized by a straightforward design and low cost, it's ideal for standard plastic processing (like single-material PP, PE). However, it struggles with mixed or impurity-laden recycled materials, offering limited processing capacity.
Twin screw: Known for robust mixing prowess, it's perfect for processing recycled or mixed materials (such as PP, PE blends) and modified plastics needing additives (such as flame retardants, colorants), ensuring a high yield and stability.
Triple screw: Typically employed in high-output, high-precision scenarios (such as premium engineering plastic granulation), comes with a higher price tag and complex maintenance needs.
Suggestion: For recycled or modified mixed raw materials, opt for a twin-screw granulator. If budget constraints are a concern and you're working with single materials, a single screw granulator is a wise choice.
Q: What is the hourly or daily production range? Is it adjustable?
A: Small granulator: Delivers between 50-200 kg/hour, catering to startups or small-scale production needs with versatility and efficiency.
Medium-Sized Granulator: Capable of processing 200-500 kg/h, these granulators are a staple in recycling plants and modified plastic facilities, offering the perfect balance of efficiency and capacity.
Large Granulator: Engineered to process beyond 500 kg/hour, these units are equipped with high-power motors and sophisticated automation systems to ensure seamless, high-volume production.
Adjustment Method: Fine-tune your processing capacity effortlessly by modifying the screw speed, adjusting the feeding rate, or altering the mold aperture to meet your specific production needs.
Q: Can the system handle plastics with high humidity, various impurities, or diverse mixtures? Is pre-processing like crushing and cleaning necessary?
A: While certain systems can incorporate a pre-drying solution, such as a hopper dryer, excessively moist raw materials, like unwashed recycled bottles, will need additional pre-treatment steps such as centrifugal dehydration.
Q: Does the equipment accommodate diverse types of melted plastics? Must the system be reconfigured when switching raw material types?
A: The flowability of materials is directly linked to their melt index. For instance, materials like LDPE with a melt index of MI=10 are significantly easier to process compared to HDPE with MI=2, necessitating potential adjustments.
Q: How can we ensure the uniformity, density, and consistent shape of the granulated particles?
A: The homogeneity of particles is largely influenced by the screw design, where a larger aspect ratio leads to more consistent plasticization, while precise temperature control enhances quality.
The form of the particles is dictated by the cutting technique:
Underwater Strip Cutting: Produces uniform, precision-grade particles suitable for applications demanding high accuracy.
Hot Cutting Grain: Known for its high efficiency, though it might result in particles with some burrs.
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