Soft Plastic Granulation Line
Explore the pinnacle of technological innovation with customers having the flexibility to select from two-stage, three-stage, and even four-stage machine configurations tailored to their unique production needs. Our meticulously engineered design offers exceptional compatibility and superior granulation capabilities, making this granulator an ideal solution for recycling contaminated waste and converting it into valuable scraps. Key features include a high-torque gearbox designed for low noise and seamless operation, alongside a uniquely crafted screw design that ensures optimal coordination to minimize issues such as particle black spots and color inconsistencies. To cater to specific material characteristics, the granulator comes equipped with a forced feeding mechanism and a hydraulic mesh changer, enhancing capacity while reducing energy consumption. Furthermore, both vacuum and conventional exhaust systems are integrated to efficiently eliminate moisture, exhaust gases, and impurities, thus ensuring a consistent extrusion process and the production of superior solid particles.
Hard Plastic Granulation Line
Witness the power of advanced engineering as this Machine Line efficiently processes a variety of plastic raw materials. It expertly heats and melts the plastics, utilizing a high-speed rotating cutter to seamlessly transform the molten plastic into small, uniform particles. This cutting-edge process involves rapid rotation, stirring, and friction, guaranteeing uniformity in particle size and shape while significantly enhancing the reprocessing capabilities of the plastic.
Embrace a sustainable future with this machine Line, designed to minimize plastic degradation and deliver superior particle quality. It serves as an invaluable tool for clients recycling PP, PE, and other hard plastic materials. Not only is this machine user-friendly and easy to operate, but it also represents a highly practical granulation recycling solution. Its popularity continues to soar in the realm of PP and PE recycling, reflecting its effectiveness and reliability in transforming the field.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Plastic recycling is a powerful ally in our fight against environmental degradation, significantly cutting down on pollution and preserving the integrity of our precious land and water resources.
Resource conservation: By embracing the recycling and reuse of plastics, we effectively decrease our dependency on virgin plastics and safeguard vital non-renewable resources such as oil.
2. Policy support
Government promotion: Around the globe, governments are championing eco-friendly initiatives, rolling out numerous policies and regulations that bolster the plastic recycling industry.
Economic incentives: In a bid to propel industry growth, some governments offer enticing tax incentives and subsidies to foster the flourishing of plastic recycling enterprises.
3. Market demand
Enterprise demand: As environmental consciousness rises, an increasing number of enterprises are opting for recycled plastics to shrink their ecological footprint.
Consumer preference: With a soaring demand for eco-conscious products, consumers are demonstrating a willingness to invest more in items made from recycled materials.
4. Technological progress
Recycling technology: The evolution of plastic recycling technology is revolutionizing the process, making it more efficient, cost-effective, and yielding superior quality results.
Innovative applications: Pioneering materials and processes are broadening the horizons for recycled plastics, finding novel applications in sectors like construction and textiles.
5. Global Trends
International Cooperation: Environmental organizations and companies across the globe are joining forces, forging partnerships to accelerate the growth of the plastic recycling industry.
Standardization: The establishment of international standards is pivotal, enhancing the quality of recycled plastics and facilitating their global market adoption.
The plastic recycling industry holds remarkable promise and advantages, from minimizing pollution and conserving resources to benefiting from robust policy and market support. As technology advances and global collaboration strengthens, the industry is poised for a radiant future.
Q: What is the price of plastic granulation line?
A: Prices vary based on the cleanliness level of final materials and desired production capacity. We offer tailored recommendations for optimal granulation line setups aligned with specific budget ranges.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Economical and straightforward, ideal for processing standard plastics like PP and PE. However, it struggles with mixed or impure recycled materials and offers limited capacity.
Twin screw: Boasting superior mixing capabilities, it's perfect for recycled, mixed, or modified plastics requiring additives. It delivers impressive yields and operational stability.
Triple screw: Designed for high-output, high-precision tasks, especially in advanced engineering plastic granulation. It's premium-priced and requires complex maintenance.
Suggestion: For recycled or modified materials, opt for a twin-screw granulator. If budget constraints exist and raw materials are single-type, a single screw granulator remains a solid choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of 50-200 kg/hour, ideally suited for startups or small-scale operations, offering adjustable production scales.
Medium-Sized Granulator: With impressive capabilities ranging from 200 to 500 kg/h, this granulator is a popular choice in recycling and modified plastic plants, offering optimal efficiency and versatility.
Large Granulator: For operations exceeding 500 kg/h, this powerhouse requires integration with a robust high-power motor and a sophisticated automation system, ensuring seamless, high-capacity performance.
Adjustment Method: Easily modify capacity by tweaking the screw speed, adjusting the feeding rate, or varying the mold aperture, providing precise control tailored to your specific needs.
Q: Is it capable of handling materials with high humidity, impurities, or mixed plastics? Is pre-processing of materials, like crushing or cleaning, necessary?
A: Certain equipment can be seamlessly integrated with a pre-drying system, such as a hopper dryer. However, high humidity materials, like unwashed recycled bottles, necessitate additional pre-treatment steps, such as centrifugal dehydration, for optimal results.
Q: Does the machine accommodate various types of melted plastics? Is equipment adjustment required when transitioning between raw materials?
A: Materials with a higher melt index exhibit enhanced flowability; for instance, LDPE with a melt index of 10 is more manageable than HDPE with a melt index of 2, facilitating smoother processing.
Q: How can one effectively control the uniformity, density, and shape of the produced particles?
A: Particle uniformity is influenced by the screw design, where a larger aspect ratio can result in more consistent plasticization, alongside precise temperature control.
The particle shape is determined by the cutting method utilized:
Underwater Strip Cutting: This method yields regular particles, ideal for high-precision applications.
Hot Cutting Grain: Offers high efficiency, though particles may present with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with us to champion sustainability and innovation in the world of plastic recycling. Discover unmatched expertise and cutting-edge technology that drive forward-thinking solutions for recycling needs.
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