Soft Plastic Granulation Line
Customers have the flexibility to choose between two-stage, three-stage, and four-stage machines tailored to meet diverse production requirements. Our ingeniously crafted design ensures outstanding compatibility and superior granulation efficiency. This granulator excels at recycling contaminated waste and transforming scraps into high-quality pellets. Featuring a high-torque gearbox, it promises low noise and seamless operation. The specially engineered screw design enhances coordination, effectively addressing issues of particle black spots and color discrepancies. Equipped with advanced forced feeding and a hydraulic mesh changer, it optimizes capacity while conserving energy. Additionally, the integration of a vacuum and conventional exhaust systems proficiently eliminates moisture, exhaust gases, and impurities, ensuring a stable extrusion process and the production of superior solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line is designed to elevate the reprocessing performance of plastics by heating and melting a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it skillfully slices melted plastics into consistently uniform particles. The rapid rotation, stirring, and rubbing during the cutting process ensure precision in particle size and shape, thereby enhancing the overall quality and consistency of the final product.
This Machine Line is a revolutionary solution for mitigating plastic degradation and producing superior quality particles. It is an invaluable asset for clients dedicated to recycling PP, PE, and other hard plastic materials. Not only is the machine user-friendly, but it also embodies a highly efficient granulation recycling model that has garnered widespread acclaim in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Engage in the revolutionary act of plastic recycling to dramatically diminish the environmental pollution inflicted by plastic waste. This proactive measure not only safeguards our precious land and water resources but also ensures a healthier planet for generations to come.
Resource conservation: Unleash the power of recycling to significantly curtail the need for virgin plastics, thereby conserving invaluable non-renewable resources like oil. By embracing the circular economy, we pave the path to a sustainable future.
2. Policy support
Government promotion: Witness the global movement as governments prioritize environmental protection. They are propelling the plastic recycling industry forward through a myriad of supportive policies and regulations aimed at fostering sustainable development.
Economic incentives: In select nations, government-backed tax incentives and subsidies are strategically designed to energize the plastic recycling sector, encouraging its expansion and innovation.
3. Market demand
Enterprise demand: As the tide of ecological awareness rises, more enterprises are opting for recycled plastics to significantly diminish their environmental impact, highlighting their commitment to a greener planet.
Consumer preference: Eco-conscious consumers are increasingly gravitating towards products that feature recycled materials, demonstrating a willingness to invest in environmentally responsible choices.
4. Technological progress
Recycling technology: Experience cutting-edge advancements that have revolutionized recycling processes, making them remarkably efficient, cost-effective, and yielding superior quality outputs.
Innovative applications: The dawn of groundbreaking materials and processes has unlocked a new realm of possibilities for recycled plastics, extending their application into diverse fields like construction, textiles, and beyond.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are forging strong alliances to collectively accelerate the growth and development of the plastic recycling industry.
Standardization: The establishment of international standards is pivotal in enhancing the quality of recycled plastics, facilitating their seamless circulation and utilization in the worldwide market.
The plastic recycling industry boasts vast potential and profound advantages. It not only curtails environmental pollution and conserves resources but also thrives under the dual catalysts of policy initiatives and market demand. As technology advances and global collaborations intensify, the industry is poised for a radiant future.
Q: What is the price of plastic granulation line?
A: The cost depends intricately on the cleanliness level of the final materials and the desired production capacity. We stand ready to recommend the most efficient granulation line configuration that aligns perfectly with the customer's budgetary framework.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a simple structure and cost-effective design, it is ideal for ordinary plastics like single material PP, PE new materials. However, its adaptability to mixed or impurity-laden recycled materials is limited, along with its processing capacity.
Twin screw: Boasting robust mixing capabilities, it excels in handling recycled and mixed materials or modified plastics requiring additive integration (e.g., flame retardants, colorants), ensuring superior yield and stability.
Triple screw: Perfect for scenarios demanding high output and precision, such as high-end engineering plastic granulation, though it comes with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, if the material is single and budget constraints are a factor, a single screw granulator offers a compelling alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfectly designed for budding startups or small-scale operations, our Small Granulator delivers a robust processing capability ranging from 50 to 200 kg per hour. This machine stands as an ideal choice for businesses aiming to make a profound impact with a compact yet powerful solution.
Medium-Sized Granulator: Tailored for recycling plants and modified plastic facilities, the Medium-Sized Granulator boasts an impressive capacity of 200-500 kg/h. This versatile machine is a staple in the industry, offering reliable performance and adaptability across diverse operational environments.
Large Granulator: For those requiring unparalleled processing power, our Large Granulator exceeds expectations by managing outputs above 500 kg/hour. Designed to integrate with high-power motors and advanced automation systems, it sets the standard for high-volume production and efficiency.
Adjustment Method: Fine-tune your production capabilities with ease. Adjust the screw speed, feeding speed, or mold aperture to regulate capacity accurately, ensuring optimal performance tailored to your specific needs.
Q: Can this machine effectively handle high humidity, impurities, or mixed plastics? Are there any pre-processing requirements such as crushing and cleaning?
A: Yes, certain models come equipped with an integrated pre-drying system, like a hopper dryer. However, for materials with high humidity levels, such as unwashed recycled bottles, additional pre-treatment steps like centrifugal dehydration are recommended to ensure optimal processing.
Q: Does this equipment support processing various types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: Absolutely! The melt index plays a crucial role in determining material flowability. For instance, LDPE with an MI of 10 offers easier processing than HDPE with an MI of 2, thanks to its superior flow characteristics.
Q: What measures are in place to control the uniformity, density, and shape of particles?
A: The precision in particle uniformity is achieved through meticulous screw design, where a larger aspect ratio ensures more consistent plasticization, coupled with precise temperature control to maintain desired specifications.
The particle shape is expertly determined by the cutting method employed:
Underwater Strip Cutting: Produces regular, immaculate particles ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, although it may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling. Join us to pioneer innovative solutions that not only meet but also exceed the demands of modern plastic recycling practices, paving the way for a greener tomorrow.
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