Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, or four-stage machines tailored to their production needs. With a specialized design, this equipment ensures exceptional compatibility and superior granulation quality. It's especially ideal for recycling heavily soiled waste and generating scraps. The gearbox features a high-torque design, minimizing noise and ensuring smooth operations. A uniquely engineered screw enhances coordination, effectively addressing issues like particle black spots and color inconsistencies. Depending on the material's characteristics, it comes equipped with forced feeding and a hydraulic mesh changer to maximize capacity and power efficiency. Furthermore, the machine's vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, delivering more stable extrusion processes and high-quality solid particles.
Hard Plastic Granulation Line
Our state-of-the-art Machine Line expertly melts and processes a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it transforms the molten plastic into small, evenly-sized particles. This process involves rapid spinning, stirring, and friction, resulting in more uniform particle sizes and shapes, significantly enhancing the plastic's reprocessing capabilities.
The Machine Line effectively minimizes plastic degradation and produces superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard plastic materials. It stands out for its user-friendly operation, representing a highly practical granulation recycling model that has earned widespread acclaim in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the future with plastic recycling! This essential practice significantly decreases environmental pollution caused by plastic waste, thereby safeguarding our precious land and water resources.
Resource conservation: By giving new life to plastic products through recycling and reuse, we can reduce our dependency on virgin plastics, thereby preserving non-renewable resources like oil for future generations.
2. Policy support
Government promotion: Governments across the globe are taking proactive steps toward environmental conservation by enacting a multitude of policies and regulations designed to encourage and bolster the thriving plastic recycling industry.
Economic incentives: In a bid to further fuel industry growth, certain nations offer tax benefits and subsidies to plastic recycling enterprises.
3. Market demand
Enterprise demand: With increasing environmental consciousness, a growing number of enterprises are opting for recycled plastics to significantly shrink their ecological footprint.
Consumer preference: The market is witnessing a surge in demand for eco-friendly products, with consumers willing to invest more in items crafted from recycled materials.
4. Technological progress
Recycling technology: Witness the evolution! Continuous advancements in plastic recycling technology are rendering processes more efficient, cost-effective, and producing superior quality outputs.
Innovative applications: Cutting-edge developments in new materials and processes are expanding the horizons for recycled plastics, allowing their use in diverse fields such as construction and textiles.
5. Global Trends
International Cooperation: A wave of collaboration is sweeping across environmental organizations and enterprises worldwide, fostering a united effort to propel the plastic recycling industry forward.
Standardization: The establishment of global standards is pivotal in enhancing the quality of recycled plastics, facilitating their distribution and widespread use in international markets.
The plastic recycling industry is poised for vast growth and unparalleled advantages. It not only mitigates environmental pollution and conserves resources but also benefits from strong policy support and burgeoning market demand. With continuous technological innovation and reinforced global partnerships, the future of the plastic recycling industry is set to shine brightly.
Q: What is the price of plastic granulation line?
A: The cost varies based on the cleanliness level of the final material and the desired production capacity. We can tailor the best granulation line combination to suit the customer's budget and needs, ensuring the most advantageous investment.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and economical cost, it's ideal for processing standard plastics like single-material PP or PE. However, it shows limitations in handling mixed materials or recycled content with impurities.
Twin screw: Offers robust mixing capabilities, making it suitable for recycled or mixed materials, or modified plastics requiring additives like flame retardants and colorants, ensuring higher throughput and consistent stability.
Triple screw: Designed for applications demanding high output and precision, such as high-end engineering plastic granulation. Although it commands a higher cost and complex maintenance, it delivers unrivaled performance.
Suggestion: If handling recycled or mixed materials, a twin-screw granulator is advisable. For single materials with budget constraints, a single screw granulator is a prudent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of producing 50-200 kg/hour, this is perfect for startups or small-scale operations looking to enter the market.
Medium-Sized Granulator: Delivering a remarkable output of 200-500 kg/h, this machine is an essential asset in the heart of recycling and modified plastic plants, consistently transforming waste into valuable resources.
Large Granulator: Exceeding 500 kg/hour, this powerhouse requires a high-power motor and an advanced automation system, optimized for industrial-scale operations to achieve maximum efficiency.
Adjustment Method: Tailor your production capacity seamlessly through the adjustable screw speed, feeding rate, or mold aperture, ensuring precision and flexibility in every batch.
Q: Can this exceptional machine handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary?
A: Certain models are equipped with an integrated pre-drying system, such as a hopper dryer. However, materials with high humidity, like unwashed recycled bottles, do necessitate additional pre-treatment, including centrifugal dehydration.
Q: Does the machine accommodate various melted plastic types? Is equipment adjustment required when switching raw material types?
A: Materials with a higher melt index, such as LDPE with MI=10, exhibit stronger flowability and are simpler to process compared to HDPE with MI=2, ensuring versatility and adaptability.
Q: What methods are employed to control the uniformity, density, and shape of the particles produced?
A: Particle uniformity hinges on precise screw design, where an increased aspect ratio leads to more consistent plasticization, coupled with exact temperature control for superior quality.
Particle shape is meticulously determined by the cutting method employed:
Underwater Strip Cutting: Produces regular particles, ideal for applications demanding high precision and quality.
Hot Cutting Grain: Offers high efficiency, though particles may feature burrs, suitable for less critical applications.
Partner with Us for a Sustainable Future in Plastic Recycling: Join our journey towards innovation and environmental responsibility, where every machine plays a pivotal role in transforming the recycling landscape.
Audited Supplier 
){kind=link}