Soft Plastic Granulation Line
Our versatile granulation solutions offer a range of options tailored to meet your specific production needs, including two-stage, three-stage, and four-stage machines. Ingeniously designed to ensure exceptional compatibility and superior granulation quality, our granulators excel in recycling dirty waste and processing scraps. Equipped with a high-torque gearbox, these machines promise low noise and seamless operation. The innovative screw design enhances coordination, effectively addressing issues like particle black spots and color discrepancies. Tailored to the unique characteristics of different materials, our machines feature forced feeding and a hydraulic mesh changer for enhanced capacity and energy efficiency. Coupled with both vacuum and conventional exhaust systems, the granulators proficiently eliminate moisture, exhaust gases, and impurities, delivering consistent extrusion and premium solid particles.
Hard Plastic Granulation Line
This advanced Machine Line revolutionizes the processing of plastic raw materials by efficiently heating and melting them before employing a high-speed rotating cutter to produce finely cut, uniform particles. During this transformative cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, enhancing the uniformity of particle size and shape. This meticulous attention to detail significantly boosts the reprocessing performance and versatility of the plastic, ensuring superior quality output.
The state-of-the-art Machine Line is an invaluable asset in reducing plastic degradation and producing top-quality particles. Perfectly suited for the recycling of PP, PE, and other hard materials, this machine serves as an indispensable ally in the recycling process. User-friendly and efficient, it presents an exceptionally practical granulation recycling solution that has gained widespread popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Bright Horizons and Unparalleled Advantages of the Plastic Recycling Industry
1. Pioneering Environmental Protection
Combatting Pollution: Embrace the power of plastic recycling to significantly diminish environmental pollution caused by plastic waste, thereby safeguarding our precious land and water resources.
Conserving Resources: Through the art of recycling and reusing plastic products, we can effectively curb the burgeoning demand for virgin plastics, thereby conserving non-renewable resources like oil for future generations.
2. Robust Policy Support
Government Advocacy: Governments across the globe are championing the cause of environmental protection by unveiling a plethora of policies and regulations aimed at bolstering the plastic recycling industry's growth.
Economic Stimuli: Several nations offer enticing tax incentives and subsidies to plastic recycling enterprises, further fueling the industry's robust expansion.
3. Surging Market Demand
Corporate Demand: The rising wave of environmental consciousness is prompting a myriad of enterprises to opt for recycled plastics, thereby accentuating their commitment to reducing their ecological impact.
Consumer Inclination: As the craving for eco-friendly products intensifies, consumers are increasingly willing to pay a premium for products crafted from recycled materials, underscoring a thriving market for sustainable solutions.
4. Cutting-edge Technological Advancements
State-of-the-Art Recycling Technology: Relentless advancements in plastic recycling technology have rendered the recycling process more efficient, cost-effective, and of superior quality.
Innovative Applications: The advent of groundbreaking materials and processes is paving the way for recycled plastics to penetrate diverse sectors, such as construction materials, textiles, and beyond.
5. Influential Global Trends
Global Collaboration: Across the globe, environmental organizations and enterprises are forging stronger alliances to jointly propel the growth of the plastic recycling industry.
Standardization Efforts: The establishment of international standards is instrumental in elevating the quality of recycled plastics and fostering their seamless circulation and adoption in the global market.
The plastic recycling industry harbors immense potential and boasts remarkable advantages. It not only curtails environmental pollution and conserves valuable resources but also thrives under the dual impetus of policy support and burgeoning market demand. With relentless technological progress and strengthened global cooperation, the plastic recycling industry is poised to usher in a brighter, more sustainable future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and the desired production capacity. We are delighted to recommend the most efficient granulation line combination tailored to your budgetary considerations.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one suits my requirements best?
A:Single Screw: Featuring a simple structure and low cost, it is ideal for processing standard plastics such as PP and PE new materials. However, its adaptability to mixed or impure recycled materials is limited, as is its processing capacity.
Twin Screw: Boasting robust mixing capabilities, this is perfect for processing recycled, mixed materials (like PP, PE combinations) or modified plastics needing additives (such as flame retardants, colorants), delivering higher yield and stability.
Triple Screw: Primarily utilized where high output and precision are paramount (e.g., top-tier engineering plastic granulation), though it entails higher costs and intricate maintenance.
Recommendation: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. However, if you're using single materials and operating on a tighter budget, a single screw granulator could prove advantageous.
Q: What is the range of hourly or daily production? Is it adjustable?
A: Small Granulator: Capable of producing 50-200 kg/hour, making it an excellent choice for startups and small-scale production needs.
For medium-sized granulators with a capacity range of 200 to 500 kg/h, these machines are an industry staple in recycling plants and facilities that modify plastics. They offer the perfect balance of size and efficiency, ensuring that your recycling operations are both effective and streamlined.
Large-scale granulators, boasting capacities exceeding 500 kg/hour, require integration with high-powered motors and sophisticated automation systems. These powerful machines are designed for extensive operations, providing unparalleled productivity and efficiency.
The adjustment of capacity in these machines is a seamless process, achieved by fine-tuning variables such as screw speed, feed rate, or mold aperture. This flexibility ensures that your production can be precisely tailored to meet specific demands.
Q: Can this machinery adeptly process high humidity, impurities, or a mix of plastics? Is there a need for pre-processing steps like crushing and cleaning?
A: While some granulation equipment can be integrated with pre-drying systems like hopper dryers, materials with high moisture content, such as unwashed recycled bottles, demand additional pre-treatment steps like centrifugal dehydration to ensure optimal processing.
Q: Is the equipment compatible with various melted plastic types, and does it require adjustments when switching raw materials?
A: The material's melt index significantly influences processing ease. For instance, LDPE with a melt index of 10 flows more easily compared to HDPE with a melt index of 2, simplifying the transition between raw materials.
Q: What measures are in place to ensure the uniformity, density, and shape of the produced particles?
A: Particle uniformity is intricately linked to the screw design, with a larger aspect ratio facilitating more even plasticization. The precision of temperature control also plays a pivotal role in maintaining consistency.
The shape of the particles hinges on the cutting method employed:
Underwater strip cutting results in regular-shaped particles, ideal for applications requiring high precision and consistency.
Hot cutting grain is a highly efficient method, though it may occasionally produce particles with minor burrs, suitable for less stringent requirements.
Join forces with us and take a pivotal step towards a sustainable future in plastic recycling. Our state-of-the-art solutions ensure that your operations are environmentally friendly and efficient.
Audited Supplier 
){kind=link}