Discover the Excellence of Our Soft Plastic Granulation Line: Revolutionizing the way soft plastics are processed, this line boasts unparalleled efficiency and precision, ensuring a high-quality end product every time.
Our customers are empowered with flexibility, choosing between two-stage, three-stage, and four-stage machines to meet their specific production needs. Engineered with a unique design, this granulator promises exceptional compatibility and superior granulation quality. It excels in recycling dirty waste and producing scraps, ensuring minimal wastage. The gear box is crafted for high torque, low noise, and seamless operation, providing an unparalleled user experience. The special screw design enhances coordination, effectively minimizing issues like particle black spots and color variations. Tailored to material characteristics, it includes features like forced feeding and a hydraulic mesh changer, optimizing capacity while conserving power. The addition of advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, guaranteeing a stable extrusion process and producing superior solid particles.
Revolutionize Your Recycling Process with Our Hard Plastic Granulation Line: Expertly engineered to handle hard plastics, this line transforms raw materials into high-quality pellets with efficiency and precision.
This state-of-the-art Machine Line expertly heats and melts an array of plastic raw materials, utilizing a high-speed rotating cutter to precisely slice the melted plastic into uniform, small particles. The cutting process involves rapid rotation, stirring, and rubbing of the plastic, ensuring the particles are consistently shaped and sized, which significantly enhances the plastic's reprocessing performance.
Our Machine Line is a game-changer in reducing plastic degradation and enhancing particle quality, making it an invaluable tool for clients recycling PP, PE, and other hard plastics. Its user-friendly operation and practical granulation recycling model have earned it immense popularity in the PP and PE recycling sector. Experience the ease and efficiency of our machine line and elevate your recycling processes to new heights.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Engaging in plastic recycling is a powerful way to significantly diminish environmental pollution caused by plastic waste, thereby safeguarding our precious land and water resources from damage.
Resource conservation: By embracing recycling and reusing plastic products, we can effectively decrease the demand for virgin plastics, thereby conserving non-renewable resources like oil, and promoting a more sustainable future.
2. Policy support
Government promotion: Globally, governments are prioritizing environmental protection, rolling out a spectrum of policies and regulations designed to catalyze and nurture the growth of the plastic recycling industry on an unprecedented scale.
Economic incentives: In various nations, governments are offering tax breaks and subsidies to encourage plastic recycling companies, thereby fueling industry advancement and fostering a thriving circular economy.
3. Market demand
Enterprise demand: As environmental consciousness rises, an increasing number of enterprises are opting for recycled plastics, allowing them to shrink their environmental impact and cater to a greener planet.
Consumer preference: With a growing appetite for eco-friendly products, consumers are now willing to pay a premium for items crafted from recycled materials, driving demand and innovation in the market.
4. Technological progress
Recycling technology: The advancement in plastic recycling technology is revolutionizing the process, making it more efficient, cost-effective, and capable of producing higher quality outputs.
Innovative applications: The pioneering development of new materials and processes extends the use of recycled plastics into diverse sectors, including construction materials, textiles, and much more.
5. Global Trends
International Cooperation: Environmental organizations and enterprises worldwide are forging stronger partnerships to collectively accelerate the development of the plastic recycling industry.
Standardization: The establishment of international standards is enhancing the quality of recycled plastics, thereby facilitating their global circulation and usage, propelling the market forward.
The plastic recycling industry holds immense potential and undeniable advantages. It not only mitigates environmental pollution and conserves resources but also benefits from robust policy support and burgeoning market demand. With ongoing technological innovations and intensified global collaborations, the industry is poised for a luminous future.
Q: What is the price of the plastic granulation line?
A: Pricing varies based on the cleanliness required in the final material and the desired production capacity. We tailor recommendations to the customer's budget, ensuring the most effective granulation line is proposed for optimal results.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a simple structure and low cost, single screw granulators are ideal for basic plastics like single material PP or PE. However, they face challenges with mixed or impurity-laden recycled materials and have limited processing capability.
Twin screw: With robust mixing capabilities, twin-screw granulators are perfect for recycled, mixed materials, or modified plastics needing additives like flame retardants or colorants, offering higher yield and stability.
Triple screw: These are best suited for high output and precision needs, such as high-end engineering plastic granulation. While highly efficient, they come with increased costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single materials with budget constraints, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Ideal for burgeoning businesses or those with limited production needs, this granulator handles 50-200 kg/hour with finesse. Perfectly tailored for startups or small-scale operations.
Medium-Sized Granulator: Designed for the bustling environment of recycling and modified plastic plants, this model processes 200-500 kg/hour with precision and reliability.
Large Granulator: For those with robust processing demands, capable of handling over 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems for peak performance.
Adjustment Method: Effortlessly optimize your production capacity by adjusting the screw speed, feeding speed, or mold aperture, tailoring operations to your exact specifications.
Q: Can it handle high humidity, impurities, or mixed plastics? Are there any prerequisites for materials, such as crushing or cleaning?
A: Certain equipment can be enhanced with pre-drying systems like hopper dryers. However, raw materials with high moisture levels (e.g., unwashed recycled bottles) necessitate additional pre-treatment, such as centrifugal dehydration, for optimal performance.
Q: Does it accommodate various types of melted plastics? Is equipment adjustment necessary when transitioning between different raw materials?
A: The melt index plays a crucial role: higher indices indicate superior material flowability. For example, LDPE with a melt index of 10 is processed more seamlessly than HDPE with an index of 2.
Q: How is the uniformity, density, and shape of particles controlled?
A: Particle uniformity hinges on meticulous screw design, where a larger aspect ratio fosters more uniform plasticization, complemented by precise temperature control.
The cutting method dictates particle shape:
Underwater Strip Cutting: Delivers regular particles, ideal for high-precision applications;
Hot Cutting Grain: Offers efficiency at a high output rate, albeit potentially with burrs.
Join Forces with Us for a Greener, More Sustainable Future in Plastic Recycling
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