Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, or even four-stage machines, tailored to meet their unique production demands. Our ingeniously crafted design ensures remarkable compatibility, promoting superior granulation. This granulator is exceptionally adept at recycling contaminated waste and generating scraps. Boasting a gear box with a high torque design, it operates quietly and smoothly. The specially engineered screw design enhances coordination, thereby addressing issues of particle black spots and color discrepancies. Depending on the material's characteristics, it is equipped with a forced feeding and hydraulic mesh changer, enabling increased capacity and energy savings. Furthermore, both vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This Machine Line expertly heats and melts various plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During this dynamic cutting process, the plastic is rapidly rotated, stirred, and rubbed, ensuring the particles are consistent in size and shape, and thereby enhancing the reprocessing performance of the plastic.
Our Machine Line significantly reduces plastic degradation while producing superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard plastic materials. Moreover, the machine is user-friendly and represents a highly practical granulation recycling model, earning widespread acclaim in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Through effective plastic recycling, we can significantly diminish the environmental impact of plastic waste, safeguarding our precious land and water resources from harm.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can curtail the reliance on virgin plastics and preserve invaluable non-renewable resources, like oil, ensuring a sustainable future.
2. Policy Support
Government Promotion: Around the globe, governments are prioritizing environmental conservation, rolling out a spectrum of policies and regulations aimed at fostering and nurturing the growth of the plastic recycling industry.
Economic Incentives: In numerous countries, government initiatives include tax breaks and subsidies for plastic recycling enterprises, further propelling the industry forward.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, an increasing number of enterprises are opting for recycled plastics to reduce their ecological impact.
Consumer Preference: The appeal of eco-friendly products is on the rise, with consumers ready to invest more in items crafted from recycled materials.
4. Technological Progress
Recycling Technology: Innovations in plastic recycling technology are continually enhancing the process to be more efficient, cost-effective, and deliver superior quality outcomes.
Innovative Applications: Breakthroughs in material and process development are expanding the use of recycled plastics into diverse fields, including construction materials and textiles.
5. Global Trends
International Cooperation: Environmental bodies and corporations worldwide are amplifying collaborations to collectively advance the plastic recycling sector.
Standardization: The creation of global standards is pivotal in elevating the caliber of recycled plastics, facilitating their seamless integration and adoption in the international market.
The plastic recycling industry is poised for a promising future, with remarkable potential and distinct advantages. Not only does it mitigate environmental pollution and conserve vital resources, but it also thrives under the dual boost from supportive policies and burgeoning market demand. Fueled by relentless technological advancements and reinforced global partnerships, the industry is set to flourish.
Q: What is the price of the plastic granulation line?
A: The cost varies significantly based on the desired cleanliness level of the final product and the expected production output. We can expertly tailor a granulation line solution that aligns perfectly with the customer's budgetary constraints and specific needs.
Q: What's the difference between single screw, twin-screw, and triple screw granulators? Which is most suitable for my needs?
A:Single Screw: With its uncomplicated design and affordability, it's ideal for processing standard plastics like PP and PE. However, it has limited adaptability for mixed or impurity-laden recycled materials, with restricted processing capacity.
Twin Screw: Boasting robust mixing capabilities, it's adept at handling recycled, mixed materials, and modified plastics that require additive integration, such as flame retardants and pigments. This results in superior yield and stability.
Triple Screw: Best suited for high-demand settings requiring precision and output, such as in high-end engineering plastic granulation. However, it comes with higher costs and complex maintenance needs.
Suggestion: For recycled or mixed-modified raw materials, the twin-screw granulator is recommended. Conversely, for single raw materials with a tight budget, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing the Small Granulator: With a capacity ranging from 50 to 200 kg/hour, this compact powerhouse is perfect for startups or small-scale production ventures. It's your ideal companion for effectively meeting your production needs without compromising on quality.
Discover the Versatility of the Medium-Sized Granulator: Operating at 200 to 500 kg/h, this granulator is a staple in recycling plants and modified plastic facilities. It offers the reliability and efficiency you need to streamline your operations and enhance productivity.
Experience the Power of the Large Granulator: Designed for heavy-duty applications, this machine handles over 500 kg/hour. It requires integration with a high-power motor and advanced automation systems, ensuring superior performance for large-scale production.
Innovative Adjustment Method: Tailor the granulator's capacity effortlessly by adjusting the screw speed, feeding speed, or mold aperture. This versatility allows you to adapt to various production demands with ease.
Q: Can the machine manage high humidity, impurities, or mixed plastics? Are there prerequisites for material processing, such as crushing and cleaning?
A: Yes, certain models integrate a pre-drying system like a hopper dryer, yet high humidity materials, such as unwashed recycled bottles, necessitate additional pre-treatment like centrifugal dehydration to ensure optimal processing.
Q: Is the machine compatible with various types of melted plastics? Are equipment adjustments required when switching between different raw materials?
A: The melt index is crucial here: materials with a higher melt index, like LDPE with MI=10, have superior flowability and are easier to process compared to those with a lower index, such as HDPE with MI=2.
Q: What methods are available to control the uniformity, density, and shape of the granulated particles?
A: Uniformity hinges on the screw design; for instance, a larger aspect ratio ensures more consistent plasticization, while precise temperature control plays a pivotal role in achieving desired results.
The method of cutting determines particle shape:
Underwater Strip Cutting: This technique produces regular particles, ideal for applications requiring high precision.
Hot Cutting Grain Technique: Known for its high efficiency, although it may result in particles with burrs.
Partner with us to craft a sustainable future in plastic recycling. Together, let's lead the way towards innovative and eco-friendly solutions that make a difference.
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