Soft Plastic Granulation Line
Customers can tailor their selection with options of two-stage, three-stage, and four-stage machines, meticulously crafted to meet specific production needs. Our ingeniously designed granulator ensures exceptional compatibility and enhanced granulation performance. This machine excels in recycling dirty waste and scrap production. Equipped with a high-torque gearbox, it promises low noise and seamless operation. The innovative screw design optimizes coordination, thereby minimizing issues such as particle black spots and color discrepancies. Tailored to the material's characteristics, it features forced feeding and hydraulic mesh changers to boost efficiency and conserve energy. Furthermore, the vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion quality and superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line efficiently heats and melts an array of plastic raw materials, employing a high-speed rotating cutter to transform the molten plastic into uniform, small particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, ensuring uniformity in particle size and shape, thereby significantly enhancing the plastic's reprocessing capabilities.
The Machine Line plays a crucial role in minimizing plastic degradation and producing superior particles. It's an invaluable asset for clients recycling PP, PE, and other hard plastic materials. Beyond its practicality, the machine's user-friendly design makes it a favored choice in the PP, PE recycling sector, offering a highly efficient granulation recycling mode.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Dive into the sustainable world of plastic recycling, where reducing environmental pollution is paramount. By recycling plastics responsibly, we significantly minimize damage to our precious land and water resources.
Resource Conservation: Embrace a resourceful future by recycling and reusing plastic products. This not only curtails the demand for virgin plastics but also conserves invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Around the globe, governments are championing environmental protection by rolling out policies and regulations that actively bolster the growth of the plastic recycling industry.
Economic Incentives: Many nations offer enticing tax incentives and subsidies to encourage plastic recycling companies, driving the industry's development to new heights.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, enterprises are prioritizing recycled plastics to shrink their environmental impact, marking a seismic shift toward sustainability.
Consumer Preference: A new era of eco-consciousness is here. Consumers are increasingly opting for environmentally friendly products, even willing to invest more in items crafted from recycled materials.
4. Technological Progress
Recycling Technology: Breakthroughs in plastic recycling technology are making processes more efficient, economical, and yielding superior quality results, setting a new benchmark for the industry.
Innovative Applications: The rise of innovative materials and processes is expanding the horizon for recycled plastics, paving the way for their use in diverse fields like building materials and textiles.
5. Global Trends
International Cooperation: A global alliance is forming as environmental organizations and enterprises unite to collectively advance the plastic recycling industry.
Standardization: International standards are being developed to elevate the quality of recycled plastics, ensuring seamless circulation and widespread use in the global market.
The plastic recycling industry harbors vast potential and remarkable advantages. It not only combats environmental pollution and conserves resources but also gains momentum through robust policy support and surging market demand. As technology continues to evolve and global partnerships strengthen, the future of the plastic recycling industry gleams with promise.
Q: What is the price of a plastic granulation line?
A: The cost is influenced by the cleanliness level of the final material and the desired production capacity. We are poised to propose the most efficient granulation line tailored to your budget, ensuring optimal performance.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a simple structure at a low cost, single screw granulators excel in processing ordinary plastics like PP and PE new materials. Though, they may struggle with mixed materials or recycled materials with impurities, and have a limited processing capacity.
Twin Screw: With robust mixing abilities, twin screw granulators are perfect for processing recycled or mixed materials, like PP and PE blends, or modified plastics needing additives like flame retardants and colorants. They offer higher yield and stability.
Triple Screw: Ideal for high output and precision scenarios, such as high-end engineering plastic granulation. They come with a higher cost and complex maintenance needs.
Suggestion: For recycled or modified mixed raw materials, a twin-screw granulator is recommended. On a budget or with single raw materials, a single screw granulator serves as an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg/hour, these machines are ideal for startups or small-scale production, offering flexibility and efficiency for your growing needs.
Medium-Sized Granulator: Designed for throughput of 200-500 kg/h, our versatile machine is perfectly suited for the demands typically encountered at recycling facilities or in modified plastic production plants.
Large Granulator: Offering a robust output of over 500 kg/hour, this granulator is engineered to be paired seamlessly with high-power motors and advanced automation systems to maximize efficiency.
Adjustment Method: Fine-tune your production with precision by varying the screw speed, regulating the feeding speed, or modifying the mold aperture, all while ensuring optimal capacity adjustment.
Q: Can it adeptly manage materials with high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary for these materials?
A: Some of our cutting-edge equipment can be equipped with an integrated pre-drying system, like a hopper dryer. However, high-humidity raw materials, such as unwashed recycled bottles, will benefit from additional pre-treatment processes like centrifugal dehydration for optimal performance.
Q: Does this granulator accommodate various types of melted plastics? Are there necessary adjustments when switching between different raw materials?
A: With our granulator, materials exhibiting a higher melt index, such as LDPE with MI=10, provide enhanced flowability and ease of processing compared to those with lower melt indices like HDPE with MI=2.
Q: What is the strategy to control the uniformity, density, and shape of the resulting particles?
A: The uniformity of our particles is a direct result of superior screw design, with a larger aspect ratio facilitating more consistent plasticization, coupled with precise temperature control.
The particle shape is primarily determined by the cutting method employed:
Underwater Strip Cutting: This technique ensures particles are consistently regular, meeting stringent high-precision requirements;
Hot Cutting Grain: While highly efficient, this method may occasionally result in particles with burrs.
Join Us in Creating a Sustainable Future through Innovative Plastic Recycling! Partner with us and experience the cutting-edge in recycling technology, driving sustainability and innovation forward.
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