Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machinery tailored to their unique production requirements. Our ingeniously crafted design assures seamless compatibility and elevates the granulation process to new heights. This granulator excels at recycling contaminated waste and scrap materials. With a high torque gear box, experience whisper-quiet operation and smooth functionality. The specially engineered screw design fosters better coordination, thus addressing issues of particle black spots and color inconsistencies. Depending on the material's nature, it's equipped with a forceful feeding system and a hydraulic mesh changer to boost capacity while conserving power. Additionally, sophisticated vacuum and exhaust systems efficiently remove moisture, gases, and impurities, ensuring a stable extrusion process and superior quality solid particles.
Hard Plastic Granulation Line
Our state-of-the-art Machine Line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it precisely slices the liquefied plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniform particle size and shape. This enhances the plastic's reprocessing performance, making our granulation technology a pinnacle of efficiency.
This Machine Line is designed to minimize plastic degradation and produce superior particles, proving to be an invaluable asset for clients involved in recycling PP, PE, and other hard plastic materials. Beyond its impressive functionality, the machine is user-friendly and offers a highly practical granulation recycling mode. Its popularity in the PP, PE recycling sector speaks volumes about its effectiveness and ease of use.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Through the power of plastic recycling, we can significantly mitigate environmental pollution caused by plastic waste, while preserving and protecting our precious land and water resources.
Resource Conservation: Recycling and reusing plastic products effectively decrease the demand for virgin plastics, conserving vital non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are championing environmental protection with a robust framework of policies and regulations, fostering a thriving plastic recycling sector.
Economic Incentives: Some visionary governments offer enticing tax incentives and subsidies to propel plastic recycling companies, nurturing industry growth.
3. Market Demand
Enterprise Demand: As sustainability takes center stage, forward-thinking enterprises are embracing recycled plastics to diminish their environmental impact.
Consumer Preference: A growing appetite for eco-friendly products is evident, with consumers willing to invest in premium products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Revolutionary advancements in plastic recycling technology streamline the process, making it more efficient, cost-effective, and delivering superior quality.
Innovative Applications: Breakthrough developments in materials and processes are unlocking new horizons for recycled plastics, expanding their use into diverse fields like construction and textiles.
5. Global Trends
International Cooperation: Environmental organizations and enterprises are uniting globally, forging partnerships to collectively advance the plastic recycling industry.
Standardization: Establishing international standards elevates the quality of recycled plastics, fostering their global circulation and utilization.
The plastic recycling industry stands on the cusp of tremendous potential and remarkable advantages. By reducing environmental pollution and conserving resources, it benefits from the powerful synergy of policy support and market demand. As technology evolves and global collaboration intensifies, the future of the plastic recycling industry shines bright with promise.
Q: What is the price of a plastic granulation line?
A: Pricing hinges on the desired cleanliness of the final material and production capacity. We can tailor the most effective granulation line solution to align with the customer's budget and requirements.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is ideal for my needs?
A:Single Screw: Known for its simplicity and cost-effectiveness, it's ideal for standard plastics like single-material PP, PE, but struggles with mixed or impure recycled materials, offering limited capacity.
Twin Screw: Boasts robust mixing abilities, perfect for recycled or mixed materials and modified plastics needing additives like flame retardants, offering superior yield and stable performance.
Triple Screw: Favored for high-output, precision-demanding applications like high-end engineering plastic granulation, though higher in cost and maintenance complexity.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If working with single materials on a tighter budget, a single screw granulator is a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfectly designed for those just beginning their journey or operating on a smaller scale, this device boasts an impressive capacity of 50-200 kg/hour. Ideal for startups or small-scale production, it offers a robust and efficient solution.
Medium-Sized Granulator: A cornerstone in recycling plants or modified plastic facilities, this versatile machine processes 200-500 kg/h. Its presence is essential for operations looking to expand their recycling capabilities efficiently.
Large Granulator: For facilities with high-volume demands, this powerhouse machine processes over 500 kg/hour. It requires a compatible high-power motor and sophisticated automation system, ensuring seamless, large-scale production.
Adjustment Method: Fine-tune your production capacity with ease by modifying the screw speed, feeding speed, or mold aperture. These adjustments allow for precise control over output, tailoring your process to meet specific production needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need pre-processing like crushing and cleaning before operation?
A: Certain equipment models can incorporate a pre-drying system, such as a hopper dryer. However, high humidity raw materials, like unwashed recycled bottles, necessitate additional pre-treatment steps, such as centrifugal dehydration, to ensure optimal processing.
Q: Does it accommodate diverse types of melted plastics? Is equipment adjustment required when switching between raw materials?
A: Materials with a higher melt index demonstrate better flowability, simplifying processing tasks. For instance, LDPE with an MI of 10 offers easier processing compared to HDPE with an MI of 2, highlighting the importance of selecting the right material for your needs.
Q: How can one ensure the uniformity, density, and shape of the particles produced?
A: Particle uniformity is greatly influenced by the screw design, with a larger aspect ratio contributing to more consistent plasticization. Additionally, precise temperature control plays a critical role in achieving uniform output.
The shape of particles is defined by the selected cutting method:
Underwater Strip Cutting: This method yields regular particles, ideal for applications requiring high precision and consistent quality.
Hot Cutting Grain: Known for its high efficiency, this method can produce burrs, making it suitable for applications where speed is prioritized over precision.
Join Forces with Us to Pave the Way for a Greener Tomorrow in Plastic Recycling
Audited Supplier 
){kind=link}