Soft Plastic Granulation Line
Our versatile Compact Granulation Machine offers a range of configurations including two-stage, three-stage, and four-stage machines to meet diverse production needs. Engineered with a special design, it ensures outstanding compatibility and optimal granulation, making it ideal for recycling contaminated waste and creating high-quality scraps. The gearbox boasts a high-torque design for a quieter, smoother operation, while the innovative screw design enhances coordination, effectively minimizing particle black spots and color discrepancies. Customizable features such as forced feeding and a hydraulic mesh changer adapt to material characteristics, boosting capacity and maximizing energy efficiency. Additionally, advanced vacuum and conventional exhaust systems efficiently remove moisture, harmful gases, and impurities, guaranteeing a stable extrusion process and superior solid particles.
Hard Plastic Granulation Line
Introducing an advanced Machine Line that transforms various plastic raw materials through precise heating and melting. It utilizes a high-speed rotating cutter to seamlessly transform melted plastic into consistently sized, uniform particles. This dynamic process ensures that as the plastic is rotated, stirred, and rubbed, the particles achieve uniformity, greatly enhancing the plastic's reprocessing performance.
This efficient Machine Line is designed to significantly reduce plastic degradation while producing superior particles, making it an invaluable tool for clients recycling PP, PE, and other hard material plastics. Not only is this machine incredibly easy to operate, but it also represents a highly practical granulation recycling solution, enjoying remarkable popularity in the PP, PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Embrace a cleaner, greener world by effectively minimizing the environmental toll of plastic waste. Our recycling efforts significantly alleviate pollution, safeguarding our precious land and water resources for future generations.
Resource Conservation: Join the journey towards sustainable living by recycling and reusing plastic products. This practice curtails the dependence on virgin plastics and conserves invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Witness an unparalleled era where global governments unite for environmental stewardship, ushering in a slew of policies and regulations designed to bolster and nurture the thriving plastic recycling industry.
Economic Incentives: Seize the economic opportunities that abound as many nations generously offer tax incentives and subsidies to plastic recycling enterprises, fueling industry growth and innovation.
3. Market Demand
Enterprise Demand: As environmental consciousness flourishes, enterprises are increasingly opting for recycled plastics, motivated by the goal of minimizing their ecological impact.
Consumer Preference: An environmentally aware consumer base is driving the surge in demand for eco-friendly products, willing to invest in premium products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Benefit from groundbreaking advancements in plastic recycling technology, heralding an era of increased efficiency, cost-effectiveness, and superior quality in the recycling process.
Innovative Applications: Explore the frontier of recycling as novel materials and processes revolutionize the use of recycled plastics, extending their applications into diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: A global alliance of environmental organizations and enterprises is emerging, committed to propelling the plastic recycling industry onto the world stage.
Standardization: International standards are being established, elevating the quality of recycled plastics and enhancing their global market circulation and utilization.
The plastic recycling industry is poised for remarkable growth, boasting immense potential and transformative advantages. It not only mitigates pollution and preserves resources but thrives under the dual catalysts of policy support and market demand. Technological strides and global collaboration are paving the way for an even more promising future in this vital industry.
Q: What is the price of plastic granulation line?
A: Pricing hinges on the desired cleanliness level of the final material and the required production capacity. We offer tailored recommendations for the most efficient granulation line, aligning with the customer's budgetary preferences.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Features a straightforward design and affordability, ideal for handling standard plastics like single material PP or PE new materials. However, it is less adaptable to mixed or impurity-laden recycled materials and has limited processing capabilities.
Twin screw: Offers robust mixing capabilities, adept at processing recycled, mixed, or modified plastics, such as those requiring additives like flame retardants or colorants. It boasts enhanced production yield and stability.
Triple screw: Perfect for scenarios demanding high output and precision, such as high-end engineering plastic granulation, though it commands a higher cost and entails more intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, for straightforward single materials and budget-conscious projects, a single screw granulator offers an excellent solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Delivers a production range of 50-200 kg per hour, ideal for startups or small-scale operations, with flexibility for adjustment to meet varying demands.
Medium-Sized Granulator: Our robust and versatile granulators, with a processing capacity of 200-500 kg/h, are the perfect choice for mid-sized recycling operations. These machines are commonly found in recycling plants and modified plastic facilities, providing reliable performance for diverse plastic recovery tasks.
Large Granulator: Achieve unparalleled production with our large granulators, boasting capacities exceeding 500 kg/hour. These powerful machines are equipped with high-power motors and advanced automation systems, ensuring efficiency and high throughput in any large-scale recycling operation.
Adjustment Method: Adaptability meets efficiency with our granulators, allowing capacity adjustments through precise control over screw speed, feeding speed, or mold aperture. This flexibility ensures optimized performance tailored to your production needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need preliminary processing such as crushing and cleaning?
A: Our state-of-the-art equipment can be seamlessly integrated with pre-drying systems, like hopper dryers. However, raw materials with high moisture content, such as unwashed recycled bottles, require additional pre-treatment like centrifugal dehydration to ensure efficient processing.
Q: Does it support various types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: The melt index plays a crucial role in processing efficiency. Plastics with a higher melt index exhibit better flowability. For example, LDPE with MI=10 is easier to process compared to HDPE with MI=2. This characteristic is vital in determining the appropriate setup for optimal processing.
Q: How to control the uniformity, density, and shape of particles?
A: The uniformity of particles hinges on innovative screw design, where a larger aspect ratio promotes more consistent plasticization. Precise temperature control further ensures the desired quality and consistency in particle production.
The particle shape is determined by an advanced cutting method:
Underwater Strip Cutting: This method produces regular particles, making it ideal for applications demanding high precision and uniformity.
Hot Cutting Grain: Known for its high efficiency, although there may be instances of burrs, this method excels in fast-paced production environments.
Partner with Us for a Sustainable Future in Plastic Recycling. Join hands with Zhangjiagang Deling Machinery Co, Ltd to revolutionize your plastic recycling processes with our cutting-edge Compact Granulation Machine, designed for efficient recycling and pelletizing. Together, we can create a greener planet.
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