Soft Plastic Granulation Line
Customers are afforded the versatile choice of two-stage, three-stage, or four-stage machines, tailored to their specific production needs. Our uniquely engineered design ensures remarkable compatibility and superior granulation, making it especially ideal for recycling contaminated waste and generating production scraps. Key features include a gear box with a high-torque design, ensuring quieter, smoother operation, and an innovative screw design that enhances coordination to effectively reduce particle black spots and color discrepancies. Tailored to the material's properties, the system is equipped with forced feeding and a hydraulic mesh changer to significantly boost capacity and conserve energy. Further enhancing performance, our vacuum and conventional exhaust systems adeptly eliminate moisture, gases, and impurities, thereby guaranteeing more stable extrusion and producing solid particles of superior quality.
Hard Plastic Granulation Line
This innovative Machine Line is designed to heat and melt a variety of plastic raw materials, subsequently transforming them into small, uniform particles through the action of a high-speed rotating cutter. During this transformative cutting process, the plastic is rapidly rotated, stirred, and rubbed, resulting in particles that are consistently uniform in size and shape. This process significantly enhances the reprocessing performance of the plastic, making it remarkably efficient.
The Machine Line is instrumental in minimizing plastic degradation while producing superior quality particles. It's an indispensable ally for clients in the recycling of PP, PE, and other hard plastic materials. The machine is designed for user-friendliness and offers a highly practical granulation recycling mode that has gained widespread popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Explore the Future: Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reduce Pollution, Preserve Earth: Our expert plastic recycling effectively cuts down environmental pollution, safeguarding both land and water resources from the adverse effects of plastic waste.
Conserve Precious Resources: By promoting the recycling and reuse of plastics, we significantly decrease the demand for virgin materials, thus preserving non-renewable resources such as oil for future generations.
2. Policy Support
Government-Endorsed Growth: With a global focus on environmental conservation, governments are proactively introducing policies and regulations to boost and nurture the plastic recycling industry.
Economic Boosters: In numerous countries, government incentives like tax breaks and subsidies are available to plastic recycling firms, propelling industry growth and innovation.
3. Market Demand
Enterprise Initiatives: As environmental consciousness grows, enterprises are increasingly opting for recycled plastics to minimize their ecological impact.
Green Consumerism: With a burgeoning preference for eco-friendly products, consumers are eager to invest in sustainable goods made from recycled materials, often at a premium.
4. Technological Progress
Advancing Recycling Technologies: Breakthroughs in plastic recycling technology are transforming the process, making it more efficient, cost-effective, and yielding superior quality results.
Innovative Applications: Cutting-edge material innovations and processes are expanding the horizons for recycled plastics, finding new uses in diverse sectors such as construction and textiles.
5. Global Trends
Unified Global Efforts: Environmental organizations and businesses worldwide are coming together to collectively advance the plastic recycling industry on a global scale.
Global Standardization: The creation of international standards is elevating the quality of recycled plastics, facilitating their acceptance and use in the worldwide marketplace.
The plastic recycling industry is poised for a transformative future, showcasing vast opportunities and compelling benefits. Not only does it tackle environmental pollution and conserve resources, but it also thrives under the dual encouragement of supportive policies and escalating market demand. With ongoing technological advancements and strengthened global alliances, the industry is set to flourish like never before.
Q: What is the price of a plastic granulation line?
A: Pricing is influenced by the cleanliness level of the final material and the desired production output. We offer tailored recommendations for the most efficient granulation line configuration within the customer's budget range.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option best fits my requirements?
A:Single Screw: Featuring a simple design and low cost, it's ideal for standard plastics (e.g., PP, PE new materials), but not suited for mixed or impurity-laden recycled materials, with limited processing capacity.
Twin Screw: Offers robust mixing abilities, perfect for handling recycled or mixed materials (e.g., PP, PE composites) or modified plastics with additives like flame retardants, achieving higher yield and stability.
Triple Screw: Best for scenarios demanding high output and precision (e.g., high-end engineering plastic granulation), albeit with a higher cost and complex maintenance requirements.
Recommendation: For recycled or mixed modified raw materials, a twin-screw granulator is advised. For single materials on a tight budget, a single screw granulator presents a viable option.
Q: What is the adjustable production range on an hourly or daily basis?
A: Introducing our Small Granulator: Perfectly crafted for startups and intimate production environments, it offers an impressive throughput of 50-200 kg per hour. It's an ideal choice for those embarking on their recycling journey.
Discover our Medium-Sized Granulator: This powerful machine boasts a capacity between 200-500 kg/h, making it a staple in bustling recycling and modified plastic facilities.
Explore our Large Granulator: With a remarkable output of over 500 kg/hour, this robust machine is designed to pair seamlessly with high-power motors and sophisticated automation systems, catering to large-scale operations.
Innovative Adjustment Method: Effortlessly tailor capacity by modifying screw speed, feeding rate, or mold aperture, ensuring optimal versatility for your production needs.
Q: Can the granulator handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary?
A: Indeed, certain models integrate seamlessly with a pre-drying system, such as a hopper dryer. However, raw materials with high humidity—like unwashed recycled bottles—demand further pre-treatment, such as centrifugal dehydration, to ensure optimal processing.
Q: Is the equipment versatile with different types of melted plastics, and do adjustments need to be made for material transitions?
A: Absolutely, the melt index is key! Materials with higher melt indices exhibit enhanced flowability. For instance, LDPE with a melt index of 10 is far more manageable than HDPE with a melt index of 2, making transitions smooth and efficient.
Q: What techniques ensure particle uniformity, density, and shape perfection?
A: Particle uniformity is significantly influenced by precise screw design—like a larger aspect ratio for consistent plasticization—and exact temperature control.
The finesse of particle shape lies in the cutting method:
Underwater strip cutting: Delivers uniform particles, catering to meticulous high-precision requirements;
Hot cutting grain: Offers high efficiency, albeit with the potential for burrs, perfect for high-output operations.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling
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