Soft Plastic Granulation Line
Customers can select from a tailored range of two-stage, three-stage, and four-stage machines, expertly engineered to meet diverse production needs. Our uniquely crafted design ensures exceptional compatibility and superior granulation performance. This granulator is ideally suited for recycling high-contamination waste and producing premium-quality scraps. Featuring a high torque gearbox, it promises low noise and seamless operation. The specially designed screw enhances coordination, effectively addressing black spots and color discrepancies in particles. Equipped with forced feeding and a hydraulic mesh changer, this machine optimizes capacity and power efficiency. Furthermore, our advanced vacuum and conventional exhaust systems adeptly eliminate moisture, gases, and impurities, guaranteeing consistent extrusion and superior solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts a variety of plastic raw materials. Using a high-speed rotating cutter, it transforms the melted plastic into small, uniform particles. The process of rapid rotation, stirring, and rubbing ensures a consistent size and shape, significantly enhancing the plastic's reprocessing capabilities.
This Machine Line is instrumental in minimizing plastic degradation and producing superior particles. It is a trusted ally for clients in recycling PP, PE, and other hard plastic materials. With user-friendly operation and unparalleled practicality, it stands as a highly favored granulation recycling solution within the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of recycling as it significantly cuts down the environmental hazards caused by pervasive plastic waste, safeguarding our precious land and water resources from harm.
Resource Conservation: Recycling and reusing plastics substantially decrease the demand for virgin plastics, effectively conserving non-renewable resources like oil, and contributing to a sustainable future.
2. Policy Support
Government Promotion: Globally, governments are intensifying their focus on ecological preservation, rolling out strategic policies and regulations that bolster the plastic recycling sector's growth.
Economic Incentives: Some governments are leading the charge by offering tax breaks and subsidies to recycling enterprises, fueling the industry's expansion and innovation.
3. Market Demand
Enterprise Demand: As environmental consciousness soars, enterprises increasingly opt for recycled plastics, striving to lower their ecological impact and align with sustainable practices.
Consumer Preference: With a heightened demand for green products, consumers are willing to invest more in items crafted from recycled materials, driving a shift towards eco-friendly markets.
4. Technological Progress
Recycling Technology: Revolutionary advances in recycling technology are enhancing the process's efficiency, affordability, and quality, paving the way for a more sustainable future.
Innovative Applications: Breakthroughs in material and process development are broadening the horizons for recycled plastics, enabling their use in diverse fields like construction and textiles.
5. Global Trends
International Cooperation: A united front of environmental entities and businesses across the globe is fostering collaboration to propel the plastic recycling industry forward.
Standardization: Establishing global standards elevates the quality of recycled plastics, promoting their seamless integration into the worldwide market.
The plastic recycling industry promises vast potential and substantial advantages, not only mitigating environmental strain and conserving resources but also enjoying robust support from policies and market forces. As technology advances and global partnerships solidify, the industry is set on a path to a luminous future.
Q: What is the price of the plastic granulation line?
A: Pricing varies based on the desired cleanliness of the final material and the expected production capacity. We offer tailored recommendations for the most efficient granulation line, catering to your budget needs.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which best suits my requirements?
A:Single Screw: Features a straightforward structure with low operational costs, ideal for basic plastic processing (e.g., single material PP, PE new materials). However, it has limited adaptability to mixed or impurity-laden recycled materials, with a restricted processing capacity.
Twin Screw: Offers robust mixing capabilities, perfect for processing recycled or mixed materials (e.g., PP, PE composites) or plastics needing additives (e.g., flame retardants, colorants), ensuring higher output and consistency.
Triple Screw: Predominantly used for high-output, precision-demanding scenarios (e.g., high-end engineering plastic granulation). Although it incurs higher costs, its maintenance is complex.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is advisable. Conversely, if the material is pure and budget constraints exist, a single screw granulator remains a viable choice.
Q: What is the hourly or daily production range? Is it adjustable?
A: Small Granulator: Capable of producing 50-200 kg per hour, it is ideal for startups or small-scale production, offering flexibility and scalability.
Our medium-sized granulator is the perfect choice for facilities seeking efficiency and flexibility! With a processing capacity of 200-500 kg/h, it seamlessly integrates into recycling plants or modified plastic plants, offering robust performance and reliability.
Discover the unparalleled strength of our large granulator, designed for heavy-duty operations. Boasting a capacity of over 500 kg/hour, it pairs perfectly with high-power motors and advanced automation systems, ensuring optimal productivity and seamless operation.
Experience the precision of our capacity adjustment methods. By fine-tuning the screw speed, feeding speed, or mold aperture, you can easily tailor the production output to meet your specific needs, all while maintaining exceptional quality.
Q: Can this advanced granulator tackle high humidity, impurities, or mixed plastics? Are pre-processing steps like crushing and cleaning necessary for the materials?
A: Our cutting-edge equipment can be enhanced with integrated pre-drying systems, such as hopper dryers. However, for raw materials with high humidity, like unwashed recycled bottles, additional pre-treatment steps like centrifugal dehydration are recommended to ensure optimal results.
Q: Is this granulator versatile enough to support various types of melted plastics, and does it require adjustments when switching between different raw materials?
A: The ability to process different plastics effectively is influenced by the melt index. Plastics with a higher melt index, such as LDPE with MI=10, offer superior flowability compared to those like HDPE with MI=2, making processing smoother and more efficient.
Q: What mechanisms are in place to control the uniformity, density, and shape of the produced particles?
A: Achieve unrivaled particle uniformity through our expertly designed screws, where factors like a larger aspect ratio contribute to smoother plasticization. Together with precise temperature control, these features ensure consistent, high-quality production.
The shape of the particles is expertly determined by the cutting method you choose:
Opt for underwater strip cutting to achieve regular particles, perfect for high-precision applications demanding excellence.
Experience the efficiency of hot cutting grain, a high-speed method that may produce burrs but offers unparalleled productivity.
Join us on our mission for a sustainable future in plastic recycling. Partner with Zhangjiagang Deling Machinery Co, Ltd, and revolutionize the way you approach recycling with our innovative solutions.
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