Experience the unparalleled efficiency of our Soft Plastic Granulation Line, meticulously engineered for exceptional performance and reliability.
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines tailored to their specific production needs. Our uniquely engineered design ensures superior compatibility and enhanced granulation capabilities. This granulator excels in recycling contaminated waste and producing scraps with precision. The Gearbox boasts a high-torque design, offering low noise and smooth operation. Our special screw design enhances coordination, thereby effectively solving issues of particle black spots and color discrepancies. Tailored to material characteristics, it features forced feeding and a hydraulic mesh changer for optimized capacity and energy efficiency. Moreover, advanced vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, guaranteeing a more stable extrusion process and superior solid particle quality.
Hard Plastic Granulation Line: Elevate your recycling process with a system designed for durability and precision.
Our Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into perfectly uniform particles. This intricate cutting process involves rapid rotation, stirring, and rubbing, significantly enhancing the uniformity of plastic particle size and shape, thereby improving the plastic's reprocessing performance for a superior final product.
The Machine Line is adept at minimizing plastic degradation while producing premium particles, making it an indispensable asset for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation offers a practical and highly efficient mode of granulation recycling, earning widespread acclaim in the PP and PE recycling sectors for its exceptional results.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace a sustainable future by minimizing pollution through innovative plastic recycling techniques! Our processes significantly reduce the impact of plastic waste on the environment, safeguarding vital land and water resources for generations to come.
Resource conservation: By engaging in the efficient recycling and repurposing of plastic products, we diminish the need for virgin plastics, thus conserving precious non-renewable resources like oil. Join us in preserving our planet's valuable resources!
2. Policy support
Government promotion: Across the globe, governments are prioritizing environmental stewardship, rolling out impactful policies and regulations designed to foster the growth of the plastic recycling sector. Tap into these opportunities and be at the forefront of change!
Economic incentives: In select nations, governments are propelling the plastic recycling industry forward through enticing tax incentives and subsidies, motivating companies to innovate and excel. Your gateway to growth begins here!
3. Market demand
Enterprise demand: As environmental consciousness rises, an ever-growing number of businesses are opting for recycled plastics to elevate their eco-friendly credentials. Lead the charge in transforming enterprise sustainability!
Consumer preference: Today’s consumers are more discerning, actively seeking out and rewarding products that embrace recycled materials, even at a premium. Capture this burgeoning market of eco-conscious buyers and elevate your brand!
4. Technological progress
Recycling technology: The realm of plastic recycling is constantly evolving, with cutting-edge advancements driving efficiency, reducing costs, and ensuring superior quality. Explore the future of recycling technology today!
Innovative applications: Pioneering new materials and processes are expanding the horizons for recycled plastics, opening doors to diverse sectors such as construction and textiles. Unleash creativity and innovation with recycled materials!
5. Global Trends
International Cooperation: Uniting for a common cause, environmental organizations and enterprises globally are joining forces to accelerate the thriving plastic recycling industry. Be a part of this international movement towards sustainability!
Standardization: The establishment of international standards ensures the superior quality of recycled plastics, facilitating their global circulation and use. Join the global standardization wave for optimal industry integration!
The plastic recycling industry holds expansive prospects and unparalleled advantages, acting as a beacon of hope in reducing pollution and conserving resources. Powered by robust policy support and a burgeoning market demand, coupled with relentless technological advancements and enhanced international collaboration, the industry is poised for a radiant future.
Q: What is the price of plastic granulation line?
A: The pricing is tailored to the customer's specific needs, such as the cleanliness of the final material and desired production capacity. We offer expert recommendations for the most cost-effective granulation line based on your budget, ensuring you find the perfect fit for your requirements.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and economic cost, the single screw granulator is ideal for handling basic plastic types such as pure PP and PE. However, it shows limited adaptability to mixed or impurity-laden recycled materials and offers a modest processing capacity.
Twin screw: With its dynamic mixing capabilities, the twin screw granulator excels in processing recycled, blended, or modified plastics, including those with additives like flame retardants and colorants. It delivers enhanced productivity and stability for superior results.
Triple screw: This advanced solution is perfect for situations demanding exceptional output and precision, such as high-end engineering plastic granulation. Although it involves higher costs and intricate maintenance, it stands as a premier choice for specialized applications.
Suggestion: For recycled or mixed-modified materials, a twin-screw granulator is highly recommended. Conversely, for straightforward single-material needs with budget considerations, a single screw granulator offers a practical and effective solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Designed for small-scale operations or startups, this machine offers an impressive throughput of 50-200 kg/hour, making it the perfect choice for entrepreneurs entering the recycling industry.
Mid-Range Granulator: With a processing capacity ranging from 200-500 kg/h, this versatile granulator is a staple in recycling plants and modified plastic facilities, offering reliable performance and efficiency.
High-Capacity Granulator: For operations demanding over 500 kg/hour, this robust machine pairs with high-power motors and an advanced automation system, ensuring seamless high-volume production.
Adjustment Method: Tailor your production capacity with ease by modifying screw speed, feeding rate, or mold aperture to match your specific requirements.
Q: Does the machine efficiently manage high humidity, impurities, or mixed plastics? What pre-processing, such as crushing and cleaning, is necessary for raw materials?
A: Certain models feature an integrated pre-drying system, like a hopper dryer. However, high-humidity raw materials, such as unwashed recycled bottles, require additional preparation like centrifugal dehydration for optimal results.
Q: Is the system compatible with varying types of melted plastics? Are equipment adjustments needed when switching between different raw materials?
A: Materials with a higher melt index exhibit greater flowability; for instance, LDPE with MI=10 processes more smoothly than HDPE with MI=2, enhancing ease of operation.
Q: What methods ensure the consistency, density, and shape of the produced particles?
A: Particle uniformity is influenced by screw design—with a larger aspect ratio promoting more even plasticization—and precise temperature control for consistent quality.
The shape of the particles is defined by the cutting technique employed:
Underwater Strand Cutting: Produces regular particles ideal for applications requiring high precision.
Hot Face Pelletizing: Offers high efficiency, though some particles may have burrs.
Partner with Us for a Sustainable Future in Plastic Recycling
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