Soft Plastic Granulation Line: The Ideal Solution for Efficient Recycling
Our customers have the flexibility to choose from two-stage, three-stage, and four-stage machines, tailored perfectly to meet their production needs. With a unique design, our granulator ensures superior compatibility and optimal granulation performance. It's exceptionally suited for recycling dirty waste and producing high-quality scraps. The gearbox boasts a high-torque design for low noise and smooth operation. Our specially crafted screw design enhances coordination, effectively addressing issues of particle black spots and color differences. It features advanced equipment like forced feeding and a hydraulic mesh changer, optimizing capacity while reducing power consumption. Furthermore, our cutting-edge vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and superior solid particles.
Hard Plastic Granulation Line: Revolutionizing Waste Management
This Machine Line expertly heats and melts diverse plastic raw materials, employing a high-speed rotating cutter to transform melted plastic into small, uniform particles. As the plastic undergoes rapid rotation, stirring, and rubbing during the cutting process, it achieves uniform size and shape, significantly enhancing its reprocessing capabilities.
Our innovative machine line minimizes plastic degradation while producing superior particles—making it an invaluable ally for clients recycling PP, PE, and other hard material plastics. Furthermore, its user-friendly operation presents a practical granulation recycling option, gaining widespread popularity in the PP and PE recycling industries.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The art of plastic recycling is an environmentally transformative process. It effectively mitigates the pollution burden caused by plastic waste, thereby safeguarding precious land and water resources from irreparable damage.
Resource Conservation: Recycling plastic products is a significant stride towards reducing the dependency on virgin plastics. It plays a crucial role in conserving non-renewable resources like oil, ensuring a sustainable future.
2. Policy Support
Government Promotion: Globally, governments are championing the cause of environmental protection, rolling out a plethora of policies and regulations that fervently encourage and bolster the plastic recycling industry.
Economic Incentives: In various countries, plastic recycling companies benefit from lucrative tax incentives and subsidies from governments, driving robust industry growth.
3. Market Demand
Enterprise Demand: A rising tide of environmental consciousness is sweeping across sectors, prompting more enterprises to embrace recycled plastics to lessen their ecological footprint.
Consumer Preference: The clamor for eco-friendly products is growing louder, with consumers willing to invest in products infused with recycled materials, reflecting a premium on sustainability.
4. Technological Progress
Recycling Technology: The sphere of plastic recycling technology is witnessing relentless progress, making recycling processes more efficient, economical, and of superior quality.
Innovative Applications: Groundbreaking developments in materials and processes are unlocking new realms for recycled plastics across diverse domains such as construction, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental organizations and enterprises are forging global alliances, synergistically advancing the plastic recycling industry onto a shared future path.
Standardization: The evolution of international standards is pivotal in enhancing the quality of recycled plastics, facilitating their seamless integration and utilization in global markets.
The plastic recycling industry is poised on the brink of a promising horizon, offering profound advantages. It plays a pivotal role in curtailing environmental pollution, conserving resources, and is underpinned by dual engines of policy support and burgeoning market demand. With technological advancements and robust global cooperation, the industry is headed towards a luminous future.
Q: What is the price of plastic granulation line?
A: Pricing hinges on the cleanliness of the final material and desired production capacity. We can meticulously recommend the most effective granulation line tailored to the customer's budget and requirements.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Known for simplicity and cost-effectiveness, this is ideal for processing basic plastics (like single material PP, PE new materials). However, it has limited adaptability for mixed or impurity-laden recycled materials and restricted processing capacity.
Twin Screw: Exhibiting robust mixing capabilities, it's adept at handling recycled, mixed materials (such as PP, PE) or plastics requiring additives (like flame retardants, colorants), offering superior yield and stability.
Triple Screw: Preferred for scenarios demanding high output and precision (such as high-end engineering plastic granulation), albeit with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials and budget constraints, a single screw granulator is a viable alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg/hour, it's perfect for startups or small-scale production ventures.
Medium-Sized Granulator: Designed to handle a capacity of 200-500 kg/h, this versatile machine is a staple in recycling plants or modified plastic factories, providing efficient and consistent output.
Large Granulator: Capable of processing over 500 kg/hour, this powerhouse requires the synergy of a robust high-power motor and an advanced automation system to deliver unparalleled performance.
Adjustment Method: Fine-tune your production capabilities by modifying the screw speed, feeding rate, or mold aperture to seamlessly adjust the capacity, ensuring optimal performance.
Q: Can the system adeptly manage high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning of materials required?
A: Our equipment can be seamlessly integrated with a pre-drying system like a hopper dryer. However, for high humidity materials, such as unwashed recycled bottles, additional pre-treatment steps like centrifugal dehydration are recommended for optimal results.
Q: Does the system support a variety of melted plastic types? Is equipment adjustment necessary when transitioning between different raw materials?
A: Materials with a higher melt index exhibit superior flowability, making them easier to process. For instance, LDPE with MI=10 is more manageable than HDPE with MI=2.
Q: How can one effectively control the uniformity, density, and particle shape to meet precise standards?
A: Achieving particle uniformity hinges on the sophisticated design of the screw, where a larger aspect ratio ensures more uniform plasticization, complemented by precise temperature control.
The particle shape is expertly crafted through the cutting method:
Underwater Strip Cutting: Ensures regular particles suitable for high-precision requirements, offering a flawless finish.
Hot Cutting Grain: Delivers high efficiency, although it may result in minor burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Together, we can innovate and lead towards an eco-friendly tomorrow.
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