Soft Plastic Granulation Line
Customers can choose from a sophisticated array of two-stage, three-stage, and four-stage machines to perfectly align with their production demands. This advanced design ensures superior compatibility and exceptional granulation results. This granulator excels at recycling contaminated waste and producing high-quality scraps. It features a high torque gearbox that delivers low noise and ensures smooth, efficient operation. The specially engineered screw design enhances coordination, significantly reducing particle black spots and color variation issues. Tailored to the material's characteristics, it includes forced feeding and a hydraulic mesh changer, optimizing capacity while conserving energy. Furthermore, the vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, guaranteeing more stable extrusion and superior solid particle formation.
Hard Plastic Granulation Line
This advanced Machine Line efficiently heats and melts a variety of plastic raw materials before utilizing a high-speed rotating cutter to transform the melted plastic into small, uniformly-shaped particles. During the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in more uniform particle size and shape. This enhances the reprocessing performance of the recycled plastic, delivering superior results.
The Machine Line is expertly designed to minimize plastic degradation and produce superior quality particles, making it an ideal solution for clients recycling PP, PE, and other hard plastic materials. It is user-friendly and offers a highly practical granulation recycling mode that has gained immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Exciting Prospects and Distinct Advantages of the Booming Plastic Recycling Industry
1. Environmental Protection - A Noble Cause
Reduce Pollution: By recycling plastic, we can significantly curb the environmental contamination caused by waste plastics, thereby safeguarding our precious land and water resources.
Conserve Resources: Recycling and reusing plastic products significantly decrease the demand for virgin plastics, playing a pivotal role in conserving non-renewable resources like oil.
2. Policy Support - A Strong Backing
Government Initiatives: Globally, governments are prioritizing environmental protection by implementing a plethora of policies and regulations that bolster and advocate for the growth of the plastic recycling industry.
Economic Incentives: In select nations, governments entice plastic recycling companies with tax breaks and subsidies to further stimulate industry evolution.
3. Market Demand - An Ever-Growing Need
Corporate Demand: As environmental awareness heightens, an increasing number of enterprises are turning to recycled plastics to mitigate their environmental impact.
Consumer Preference: With a rising inclination towards eco-friendly products, consumers are now ready to pay more for items crafted from recycled materials.
4. Technological Progress - A Leap Forward
Recycling Innovations: Ongoing advancements in plastic recycling technology are rendering the process more efficient, cost-effective, and of superior quality.
Innovative Applications: Breakthroughs in new materials and processes have broadened the usage of recycled plastics across diverse sectors, including construction and textiles.
5. Global Trends - A Unified Approach
International Collaboration: Worldwide, environmental organizations and businesses are forging partnerships to collectively champion the evolution of the plastic recycling sector.
Standardization: The establishment of international standards is pivotal in elevating the quality of recycled plastics and promoting their global market circulation and utilization.
The plastic recycling sector presents extensive prospects and remarkable advantages, not only in diminishing environmental pollution and conserving resources but also through dual propulsion from policy backing and market demand. As technology relentlessly progresses and global cooperation strengthens, the plastic recycling industry stands on the brink of a radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent upon the cleanliness level of the final material and desired production capacity. We are adept at recommending the most efficient granulation line tailored to the customer's budget range.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which is best suited for my needs?
A:Single Screw: Characterized by its simple construction and cost-effectiveness, it's ideal for processing standard plastics like single-material PP and PE. However, its adaptability to mixed or impurity-laden recycled materials is limited, with modest processing capacity.
Twin Screw: Boasts strong mixing capabilities, perfect for recycled or mixed materials (like PP, PE mixtures) and plastics requiring additive incorporation (e.g., flame retardants, colorants), offering enhanced yield and stability.
Triple Screw: Typically employed in scenarios demanding high output and precision (such as advanced engineering plastic granulation), though it comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is recommended; whereas for singular raw materials on a budget, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can adjustments be made?
A: Small Granulator: Boasting a production capacity of 50-200 kg/hour, it's ideal for startups or small-scale operations.
Medium-Sized Granulator: Transform waste efficiently with our medium-sized granulator, boasting a capacity of 200-500 kg/h. This versatile machine is a staple in recycling and modified plastic plants, where reliability meets performance.
Large Granulator: Engineered for high-demand operations, our large granulator exceeds 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems, ensuring robust and efficient processing.
Adjustment Method: Tailor the granulation process to your needs with adjustable screw speed, feeding speed, and mold aperture. This flexibility guarantees optimal capacity adjustment and precision.
Q: Can it manage high humidity, impurities, or mixed plastics? Is preliminary processing like crushing and cleaning necessary?
A: While some equipment integrates with pre-drying systems like a hopper dryer, materials with high humidity, such as unwashed recycled bottles, demand additional pre-treatment techniques such as centrifugal dehydration.
Q: Is the system versatile with various melted plastic types? Are equipment adjustments necessary when switching raw materials?
A: A higher melt index signifies superior material flowability, making processing more efficient. For instance, LDPE with an MI of 10 is easier to handle than HDPE with an MI of 2.
Q: What are the strategies to control particle uniformity, density, and shape?
A: Achieving uniform particle characteristics relies on sophisticated screw design—such as utilizing a larger aspect ratio for enhanced plasticization—and precise temperature control.
The cutting method dictates particle shape:
Underwater Strip Cutting: Produces regular-shaped particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, though may result in burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us on a transformative journey toward eco-friendly practices in plastic recycling, where innovation meets sustainability.
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