Soft Plastic Granulation Line
Explore our cutting-edge granulation solutions with options for two-stage, three-stage, and four-stage machines tailored to your production needs. Our uniquely engineered design ensures superior compatibility and enhanced granulation capabilities, making our granulator an ideal choice for recycling contaminated waste and scrap production. The gear box boasts a high torque design, delivering low noise and smooth operation. Our special screw design facilitates seamless coordination, effectively addressing issues like particle black spots and color discrepancies. The system is equipped with forced feeding and a state-of-the-art hydraulic mesh changer, aligning with material characteristics to boost capacity and significantly reduce power consumption. Additionally, our advanced vacuum and conventional exhaust systems efficiently extract moisture, exhaust gases, and impurities, ensuring exceptionally stable extrusion and the highest quality solid particles.
Hard Plastic Granulation Line
Our advanced Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to expertly slice the molten plastic into small, uniform particles. Through this cutting-edge process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles of uniform size and shape, significantly enhancing the plastic's reprocessing performance.
This innovative Machine Line is instrumental in minimizing plastic degradation, delivering superior quality particles. It serves as an indispensable ally for clients engaged in recycling PP, PE, and other hard plastic materials. Its user-friendly operation and pragmatic granulation recycling system have garnered widespread acclaim in the PP and PE recycling sectors, making it an essential tool for modern plastic recycling endeavors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Dive into the transformative power of plastic recycling, a pivotal solution that dramatically curtails environmental pollution caused by plastic waste. This process not only mitigates the harm inflicted upon our precious land and water resources but also champions a healthier planet.
Resource Conservation: By championing the recycling and repurposing of plastic products, we can significantly cut down the demand for virgin plastics. This effort leads to a monumental saving of non-renewable resources, such as oil, driving us toward a more sustainable future.
2. Policy Support
Government Promotion: Witness the global governmental shift towards sustainability as nations worldwide escalate their commitment to environmental protection, unveiling an array of policies and regulations designed to fuel and foster the growth of the plastic recycling sector.
Economic Incentives: In various countries, governments are rolling out enticing tax incentives and subsidies for plastic recycling enterprises, accelerating the industry's expansion and encouraging greater participation.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a growing number of businesses are opting for recycled plastics, significantly reducing their ecological impact and demonstrating corporate responsibility.
Consumer Preference: The surge in demand for eco-friendly products is evident as consumers increasingly opt to invest in goods crafted from recycled materials, willing to pay a premium for sustainability.
4. Technological Progress
Recycling Technology: Embrace the evolution in plastic recycling technologies that enhance the efficiency, cost-effectiveness, and quality of the recycling process, driving the industry forward with groundbreaking advancements.
Innovative Applications: The innovation in materials and processes paves the way for recycled plastics to penetrate myriad sectors, including construction and textiles, expanding their application and utility.
5. Global Trends
International Cooperation: Environmental organizations and businesses worldwide are forging stronger partnerships, collaborating to propel the plastic recycling industry to new heights and ensure a sustainable legacy.
Standardization: The establishment of international standards plays a pivotal role in elevating the quality of recycled plastics, facilitating their global circulation and broadening their acceptance in the marketplace.
The plastic recycling industry heralds wide-ranging potential and remarkable advantages. It stands as a bastion against environmental degradation, conserves invaluable resources, and benefits from the dual catalysts of policy backing and market enthusiasm. With relentless technological innovations and fortified global alliances, the industry is poised for a golden era, ushering in a brighter, sustainable future.
Q: What is the price of plastic granulation line?
A: The pricing is inherently tied to the customer's requirement for the final material's cleanliness and the desired production capacity. We stand ready to recommend the most strategically effective granulation line configuration tailored to fit their budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design and economical cost, it's ideal for processing typical plastics like single material PP and PE. However, its adaptability to mixed materials or recycled materials with impurities is limited, as is its processing capacity.
Twin Screw: Offers robust mixing capabilities, adept for handling recycled and mixed materials or modified plastics requiring additives like flame retardants and colorants. It ensures higher output and stability.
Triple Screw: Tailored for scenarios demanding high output and precision, such as high-end engineering plastic granulation. It comes with a higher cost and requires more complex maintenance.
Suggestion: For recycled or mixed modified raw materials, the twin-screw granulator is recommended. Conversely, for single raw materials and a limited budget, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Efficiently processing 50-200 kg/hour, this compact solution is perfect for startups or small-scale production operations seeking versatility and dependability.
Medium Sized Granulator: Capable of handling 200-500 kg/h, this is an indispensable choice for recycling plants or modified plastic facilities, offering reliability and enhanced productivity.
Large Granulator: With a capacity exceeding 500 kg/hour, this powerhouse requires synchronization with high-power motors and advanced automation systems, making it ideal for large-scale operations.
Adjustment Method: Effortlessly tailor the capacity to your needs by adjusting the screw speed, feeding speed, or mold aperture, ensuring optimal performance and precision.
Q: Can this equipment handle challenges like high humidity, impurities, or mixed plastics? Do materials require pre-processing such as crushing and cleaning?
A: Yes, some equipment can integrate seamlessly with a pre-drying system like a hopper dryer. However, for high humidity raw materials such as unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is essential.
Q: Does it accommodate various types of melted plastics, and is equipment adjustment necessary when switching between raw materials?
A: Absolutely, the higher the melt index, the greater the material flowability. For instance, LDPE with MI=10 processes more smoothly than HDPE with MI=2, enhancing operation efficiency.
Q: What are the methods to control the uniformity, density, and shape of the granulated particles?
A: Uniformity of particles hinges on the screw design, where a larger aspect ratio results in more consistent plasticization, paired with precise temperature control for best results.
Shape of the particles is dictated by the cutting method employed:
Underwater Strip Cutting: Produces regular particles ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, though may result in particles with burrs.
Join Forces with Us to Champion a Sustainable Future in Plastic Recycling
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