Powerful Granulator Machine for High-Volume Plastic Recycling Operations

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Customization: Available
After-sales Service: on Line and Video
Warranty: 12 Months
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  • Powerful Granulator Machine for High-Volume Plastic Recycling Operations
  • Powerful Granulator Machine for High-Volume Plastic Recycling Operations
  • Powerful Granulator Machine for High-Volume Plastic Recycling Operations
  • Powerful Granulator Machine for High-Volume Plastic Recycling Operations
  • Powerful Granulator Machine for High-Volume Plastic Recycling Operations
  • Powerful Granulator Machine for High-Volume Plastic Recycling Operations
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  • Overview
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Overview

Basic Info.

Model NO.
granulator
Raw Material
HDPE
Screw
Multi-Screw
Inverter
Inverter
Electromagnetic Heater
Electromagnetic Heater
Automation
Automatic
Computerized
Computerized
Customized
Customized
Certification
CE, ISO9001:2008, QS, GMP
Condition
New
Weight (Kg)
1000
Video Outgoing-Inspection
Provided
Core Components
Engine
Key Selling Points
Automatic
Applicable Industries
Manufacturing Plant
Plastic Type
PE, PP/PE, PP
Dimension(L*W*H)
15m*3m*4m
Warranty of Core Components
1 Year
Brand
Deling
Color
Gray Blue White
Final Products Water Content
Less Than 2%
Exporting Countries
Exporting Countries
First Stage Motor Power
55-315 Kw
Secondary Motor Power
18.5-75 Kw
Capacity
180-1400 Kg/H;Customized
Transport Package
Land and Sea Transportation
Specification
304 stainless steel
Trademark
DELING
Origin
Jiangsu, China
HS Code
8477201000
Production Capacity
30 Sets/Month

Product Description

Powerful Granulator Machine for High-Volume Plastic Recycling Operations

Powerful Granulator Machine for High-Volume Plastic Recycling Operations
Soft Plastic Granulation Line: Elevate your recycling operations with our state-of-the-art Soft Plastic Granulation Line. This exceptional solution is crafted to meet diverse production needs with unparalleled flexibility and efficiency.

Customers can choose from innovative two-stage, three-stage, and four-stage machines, tailored to meet specific production demands. Our specially engineered design ensures seamless compatibility and superior granulation. The granulator excels in recycling contaminated waste and generating scraps, featuring a high-torque gearbox for low noise and smooth operation. The unique screw design enhances coordination, effectively addressing black spots and color discrepancies. To optimize performance, forced feeding and hydraulic mesh changers are incorporated, delivering increased capacity and energy efficiency. Moreover, our advanced vacuum and conventional exhaust systems adeptly remove moisture, gases, and impurities, guaranteeing consistent extrusion and exceptional solid particles.
Hard Plastic Granulation Line: Transform your plastic recycling with our advanced Hard Plastic Granulation Line, designed for robust performance and durability.


This cutting-edge machine line expertly heats and melts an array of plastic raw materials, utilizing a high-speed rotary cutter to skillfully slice the molten plastic into uniform, precise particles. Through a dynamic process of rapid rotation, stirring, and rubbing, this machine ensures consistently uniform particle size and shape, significantly enhancing the reprocessing capabilities of plastics.
Powerful Granulator Machine for High-Volume Plastic Recycling Operations

The machine line is instrumental in minimizing plastic degradation while producing superior quality particles, making it an indispensable tool for clients recycling PP, PE, and other hard material plastics. Designed for user-friendly operation, this practical granulation recycling mode has garnered immense popularity within the PP and PE recycling sector.
Powerful Granulator Machine for High-Volume Plastic Recycling Operations

Model Power Rotating Diameter First Stage Motor Power Second Stage Motor Power Production Capacity Screw Draw Ratio
DL-R85 37/55KW 85mm 55KW 18.5KW 180-250KG/H 1:33
DL-R100 45/75KW 100mm 90KW 30KW 280-350KG/H
DL-R120 55/90KW 120mm 110KW 45KW 350-450KG/H
DL-R160 90/160KW 160mm 180KW 55KW 650-750KG/H
DL-R180 132/200KW 180mm 250KW 55KW 800-1000KG/H
DL-R200 160/250KW 200mm 315KW 75KW 1100-1400KG/H

Parts Brand

Powerful Granulator Machine for High-Volume Plastic Recycling Operations

Powerful Granulator Machine for High-Volume Plastic Recycling Operations
Powerful Granulator Machine for High-Volume Plastic Recycling Operations
Powerful Granulator Machine for High-Volume Plastic Recycling Operations
Powerful Granulator Machine for High-Volume Plastic Recycling Operations
Powerful Granulator Machine for High-Volume Plastic Recycling Operations
Powerful Granulator Machine for High-Volume Plastic Recycling Operations

Powerful Granulator Machine for High-Volume Plastic Recycling Operations
Powerful Granulator Machine for High-Volume Plastic Recycling Operations

Powerful Granulator Machine for High-Volume Plastic Recycling Operations
Powerful Granulator Machine for High-Volume Plastic Recycling Operations

Powerful Granulator Machine for High-Volume Plastic Recycling Operations
Powerful Granulator Machine for High-Volume Plastic Recycling Operations

Prospects and Advantages of the Plastic Recycling Industry

1. Environmental Protection
Reducing Pollution: The process of recycling plastics plays a crucial role in curbing environmental pollution. It not only minimizes the plastic waste burden but also safeguards our precious land and water resources from irreversible harm.
Resource Conservation: By embracing the recycling and reusing of plastic products, we significantly cut down the need for virgin plastics. This wise practice conserves invaluable non-renewable resources, such as oil, paving the way for a sustainable future.

2. Policy Support
Government Promotion: Around the globe, governments are passionately championing environmental protection. They have rolled out numerous policies and regulations that fervently encourage and back the booming development of the plastic recycling industry.
Economic Incentives: In various countries, governments extend lucrative tax benefits and subsidies to plastic recycling firms, propelling the industry's growth and evolution.

3. Market Demand
Enterprise Demand: As environmental consciousness rises, an increasing number of enterprises are embracing recycled plastics. This strategic move aids them in reducing their environmental impact and aligns with their sustainability goals.
Consumer Preference: There is a surge in demand for eco-friendly products. Consumers are willing to invest more in items crafted from recycled materials, reinforcing the global shift towards sustainability.

4. Technological Progress
Recycling Technology: The frontier of plastic recycling technology is ever-evolving. These advancements make recycling processes highly efficient, cost-effective, and elevate the quality of the output.
Innovative Applications: The advent of new materials and processes has expanded the use of recycled plastics across diverse sectors, including innovations in building materials and textiles, opening up exciting opportunities.

5. Global Trends
International Cooperation: Environmental bodies and companies worldwide are enhancing collaboration efforts, collectively pushing forward the dynamic growth of the plastic recycling industry.
Standardization: The formulation of international standards is crucial. It not only improves the quality of recycled plastics but also encourages their usage and movement in the global marketplace.

The plastic recycling industry stands on the brink of vast opportunities and notable advantages. It effectively combats environmental pollution, conserves resources, and is bolstered by both policy support and escalating market demand. With relentless technological advancements and strengthened global partnerships, the future of the plastic recycling industry promises a brighter horizon.

Powerful Granulator Machine for High-Volume Plastic Recycling Operations
Powerful Granulator Machine for High-Volume Plastic Recycling OperationsPowerful Granulator Machine for High-Volume Plastic Recycling OperationsPowerful Granulator Machine for High-Volume Plastic Recycling OperationsPowerful Granulator Machine for High-Volume Plastic Recycling OperationsPowerful Granulator Machine for High-Volume Plastic Recycling OperationsPowerful Granulator Machine for High-Volume Plastic Recycling OperationsPowerful Granulator Machine for High-Volume Plastic Recycling Operations

Q: What is the price of a plastic granulation line?

A: Pricing is influenced by the desired cleanliness of the final material and the needed production capacity. We are equipped to recommend the most effective granulation line combination tailored to the customer's budgetary needs.

Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?

A:Single Screw: Featuring a simple structure and cost-efficiency, it is ideal for processing standard plastics such as single-material PP and PE. However, its adaptability to mixed materials or recycled inputs with impurities is limited, as is its processing capacity.
Twin Screw: Boasting strong mixing capabilities, it's perfect for handling recycled and mixed materials, including PP, PE blends, or modified plastics with additives like flame retardants and colorants. It offers superior yield and stability.
Triple Screw: Typically employed in high-output and high-precision scenarios such as high-end engineering plastic granulation. While it delivers remarkable results, it comes with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If handling single materials on a tight budget, a single screw granulator remains a viable choice.

Q: What is the hourly or daily production range? Can it be adjusted?

A:
Small Granulator: Capable of producing between 50-200 kg per hour, it is tailored for startups or small-scale production ventures, offering flexibility and adaptability to burgeoning operations.

Medium-Sized Marvel: Our granulator, with a capacity range of 200-500 kg/h, is an indispensable asset in recycling and modified plastic plants. Experience precision and efficiency in every operation.

The Giant of Granulators: Operating above 500 kg/hour, this robust machine requires a high-power motor and an advanced automation system. It's designed for high-volume demands and delivers unparalleled performance.

Flexible Capacity Adjustment: Tailor the output to your needs by modifying the screw speed, feeding speed, or mold aperture—ensuring optimized processing for every material type.

Q: Can this machine handle high humidity materials, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary before use?

A: Absolutely. Equipments can feature an integrated pre-drying system such as a hopper dryer. Note that high-humidity raw materials, including unwashed recycled bottles, might need additional pre-treatment, like centrifugal dehydration, for optimal results.

Q: Is this granulator adaptable for different melted plastic types? Does switching raw materials require equipment adjustments?

A: Indeed. The material's melt index plays a critical role; higher indices like LDPE with MI=10 enhance flowability, making them easier to process compared to lower indices like HDPE with MI=2. Adjust settings for seamless transitions.

Q: What determines the uniformity, density, and shape of the granulated particles?

A:
Particle uniformity is influenced by the screw design—better aspect ratios lead to more uniform plasticization. Achieving perfect particle shape is made possible through precise temperature control.
The particle shape is determined by the cutting technique:
Underwater Strip Cutting: This method produces regular, uniform particles ideal for high-precision applications.
Hot Cutting Grain: Offers high efficiency, although slight burrs may occur.

Partner with Us for a Sustainable Tomorrow in Plastic Recycling. Our advanced granulators are your perfect partner for a greener, more efficient recycling operation.

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