Soft Plastic Granulation Line
Customers have the flexibility to choose from two-stage, three-stage, or even four-stage machinery to perfectly align with their production needs. Our uniquely crafted design ensures exceptional compatibility and superior granulation results. This granulator shines in recycling soiled waste and generating effective scraps. Equipped with a high torque gearbox, it operates with minimal noise and exceptional smoothness. The innovative screw design enhances coordination, effectively minimizing issues like particle black spots and color inconsistencies. Tailored to material characteristics, it includes a forced feeding system and a hydraulic mesh changer, optimizing capacity while conserving energy. Furthermore, our advanced vacuum and traditional exhaust systems efficiently expel moisture, gases, and impurities, guaranteeing more stable extrusion and producing superior solid particles.
Hard Plastic Granulation Line
Our advanced machine line seamlessly heats and melts an array of plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into small, consistently uniform particles. During this cutting-edge process, the plastic undergoes rapid rotation, stirring, and friction, ensuring the particles are uniform in size and shape, significantly enhancing the plastic's reprocessing capabilities and performance.
This state-of-the-art machine line is designed to mitigate plastic degradation while producing superior quality particles. It stands as an invaluable ally for clients in recycling PP, PE, and other rigid plastic materials. Moreover, its user-friendly operation makes it a practical choice for granulation recycling, gaining immense popularity within the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Unveiling the Bright Future and Unique Edge of the Plastic Recycling Industry
1. Pioneering Environmental Protection
Pollution Mitigation: Embrace the power of recycling to significantly decrease environmental pollution caused by plastic waste, ensuring a healthier ecosystem and safeguarding our precious land and water resources.
Conserving Precious Resources: Through the innovative recycling and repurposing of plastic products, we can greatly curtail the demand for virgin plastics, thereby preserving invaluable non-renewable resources like oil.
2. Empowering Policy Support
Governmental Initiatives: Worldwide, governments are ramping up their commitment to environmental stewardship, rolling out a spectrum of policies and regulations that actively encourage and bolster the growth of the plastic recycling sector.
Economic Boosters: In select nations, governmental bodies are offering attractive tax breaks and subsidies to plastic recycling enterprises, further propelling industry innovation and expansion.
3. Robust Market Demand
Corporate Commitment: With a rising tide of environmental consciousness, an increasing number of enterprises are opting for recycled plastics to shrink their ecological impact.
Consumer Consciousness: The clamor for eco-friendly products is surging, with consumers willing to invest more in products crafted from recycled materials that champion sustainability.
4. Cutting-edge Technological Advancements
Revolutionary Recycling Technologies: The evolution of plastic recycling technologies continues to enhance efficiency, reduce costs, and elevate the quality of recycled products.
Innovative Material Applications: The emergence of new materials and processes is widening the scope of recycled plastic applications across diverse domains such as construction and textiles.
5. Global Trends Leading the Charge
International Alliances: Environmental groups and enterprises are forging stronger global partnerships to jointly advance the burgeoning plastic recycling sector.
Standardization Advances: The formulation of international standards is key to enhancing recycled plastic quality, boosting their global market circulation, and fostering widespread usage.
The plastic recycling industry is poised for remarkable growth, offering immense benefits like pollution reduction, resource conservation, and receiving a dual boost from policy and market drivers. With ongoing technological strides and enhanced global cooperation, this industry is set to flourish beyond imagination.
Q: Could you provide an estimate for the cost of the plastic granulation line?
A: The pricing is contingent on the required cleanliness level of the final material and desired production capacity. We offer expert recommendations to identify the most effective granulation line, tailored to your budget parameters.
Q: Can you elaborate on the distinctions between single screw, twin-screw, and triple screw granulators, and advise on which is best suited for my requirements?
A:Single Screw Granulators: Characterized by their simplistic design and cost-effectiveness, they are ideal for handling standard plastics like single-material PP or PE. However, their adaptability to mixed or impurity-laden recycled materials is limited, and processing capacity is restrained.
Twin Screw Granulators: Boasting robust mixing capabilities, they are suitable for recycled, mixed, or modified plastics that require additives like flame retardants or colorants, offering superior yield and stability.
Triple Screw Granulators: Primarily deployed in high-output, high-precision scenarios such as high-end engineering plastic granulation. While they deliver exceptional results, they come with a higher cost and complex maintenance needs.
Expert Recommendation: For recycled or mixed modified materials, a twin-screw granulator is recommended; for single raw materials with budget constraints, the single screw granulator remains a viable and economical option.
Q: What is the production capacity per hour or per day, and is it adjustable to meet fluctuating demands?
A: Compact Granulator: Offers a production range of 50-200 kg/hour, making it an ideal choice for startups or ventures with limited-scale production needs.
Medium Sized Granulator: This powerhouse of efficiency processes between 200-500 kg/h. It's the perfect choice for recycling plants and modified plastic plants, providing robust performance and reliability.
Large Granulator: Experience the ultimate in capacity with our machines capable of processing above 500 kg/hour. These require pairing with a high-power motor and an advanced automation system to ensure seamless operation and unparalleled efficiency.
Adjustment Method: Seamlessly adapt your production capacity by fine-tuning the screw speed, feeding speed, or mold aperture. This flexibility ensures your operations remain agile and responsive to ever-changing demands.
Q: Can your system effectively manage high humidity, impurities, or mixed plastics? Is there a need for pre-treatment, like crushing or cleaning?
A: Our advanced equipment can integrate with a pre-drying system such as a hopper dryer. However, high-humidity raw materials, such as unwashed recycled bottles, necessitate additional pre-treatment steps, like centrifugal dehydration, to optimize performance.
Q: Does the equipment accommodate various types of melted plastics, and are adjustments required when switching between different raw materials?
A: Materials with a higher melt index (MI) exhibit superior flowability. For instance, LDPE with MI=10 processes more effortlessly compared to HDPE with MI=2, demonstrating the need for less adjustment in your operations.
Q: What measures are in place to control particle uniformity, density, and shape during production?
A: Achieve superior particle uniformity through precise screw design and accurate temperature control. A larger aspect ratio in the screw design facilitates more consistent plasticization, ensuring end-product quality.
Optimizing Particle Shape: The choice of cutting method greatly influences the final particle shape.
Underwater Strip Cutting: This method delivers impeccably regular particles, ideal for high-precision applications.
Hot Cutting Grain: This technique offers high efficiency but may produce particles with minor burrs, suitable for less precision-demanding applications.
Join Forces with Us: Embrace the Future of Sustainable Plastic Recycling
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