Soft Plastic Granulation Line
Our granulation line offers unparalleled versatility with options available in two-stage, three-stage, and four-stage configurations tailored to meet your specific production needs. Designed with precision, it ensures exceptional compatibility and superior granulation, making it ideal for recycling even the dirtiest waste and transforming scraps into valuable resources. The high-torque gear box delivers whisper-quiet operation and seamless performance, while the specially engineered screw design enhances coordination, effectively resolving issues like particle black spots and color discrepancies. Equipped with a forced feeding system and hydraulic mesh changer, this advanced machinery optimizes capacity and conserves energy. Furthermore, our vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring consistently stable extrusion and the creation of exceptional solid particles.
Hard Plastic Granulation Line
Our cutting-edge machine line expertly heats and melts diverse plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. This dynamic process—marked by rapid rotation, thorough stirring, and meticulous rubbing—ensures that the resultant plastic particles boast uniform size and shape, significantly enhancing the material's reprocessing performance.
Our machine line is an exceptional asset in reducing plastic degradation and producing superior quality particles. It's the ultimate solution for clients engaged in recycling PP, PE, and other hard plastic materials. User-friendly and highly efficient, this granulation recycling mode has gained widespread acclaim in the PP, PE recycling industry, offering an unmatched combination of practicality and performance.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
The Promising Future and Benefits of the Plastic Recycling Industry
1. Champions of Environmental Protection
Pollution Reduction: By embracing plastic recycling, we can significantly curtail the environmental pollution inflicted by plastic waste, safeguarding both our precious land and water resources.
Resource Conservation: Through the art of recycling, the demand for new, virgin plastics is curtailed, conserving invaluable non-renewable resources like oil.
2. Robust Policy Support
Government Advocacy: The global spotlight on environmental stewardship has prompted governments to roll out extensive policies and regulations, fostering growth in the plastic recycling sector.
Economic Boosts: In select regions, governments amplify industry growth by offering tax breaks and subsidies to recycling enterprises.
3. Thriving Market Demand
Corporate Demand: A growing eco-conscious mindset drives enterprises to incorporate recycled plastics, mitigating their environmental impact.
Consumer Affinity: Eco-friendly products are in vogue, with consumers eager to invest in items crafted from recycled materials, often at a premium.
4. Cutting-Edge Technological Advancements
Recycling Innovations: Ongoing advancements in recycling technology streamline processes, enhancing efficiency, cost-effectiveness, and quality.
Pioneering Applications: Breakthroughs in new materials and processes expand the use of recycled plastics across diverse industries, including construction and textiles.
5. Global Trends on the Rise
International Alliances: Worldwide, environmental entities and businesses are joining forces to champion the plastic recycling cause.
Standardization Endeavors: Crafting international standards elevates the caliber of recycled plastics, boosting their global market circulation.
The horizon of the plastic recycling industry gleams with vast opportunities and pivotal advantages. It's a beacon for environmental protection and resource conservation, drawing strength from supportive policies and burgeoning market demand. With relentless technological advancements and the power of global collaboration, the industry's future shines ever brighter.
Q: Could you provide insights on the pricing for a plastic granulation line?
A: Pricing hinges on the desired cleanliness of the end material and the production output required. We tailor recommendations for the most efficient granulation line that aligns with the customer's budgetary framework.
Q: Could you elaborate on the distinctions among single screw, twin-screw, and triple screw granulators? Which one best aligns with my requirements?
A:Single screw: It's characterized by a straightforward design and affordability, ideal for standard plastic processing (like single-material PP or PE). However, it struggles with mixed or impure recycled materials, offering limited processing capacity.
Twin screw: Offers robust mixing capabilities, adept at handling recycled, mixed materials (such as PP, PE mixes) or modified plastics needing additives (like flame retardants or colorants), resulting in superior yield and consistency.
Triple screw: Tailored for scenarios demanding high output and precision (e.g., high-end engineering plastic granulation), though it's costlier with intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If working with single materials and on a budget, a single screw granulator remains a sound choice.
Q: Could you specify the production range on an hourly or daily basis? Is there flexibility for adjustments?
A: Small Granulator: Experience the perfect blend of efficiency and compact design with our granulators that offer a processing capacity of 50-200 kg/hour. Ideal for startups or small-scale production, this machine is tailored for those embarking on their recycling journey.
Medium-Sized Granulator: Elevate your recycling operations with our medium-sized granulator, boasting a robust capacity of 200-500 kg/h. A staple in recycling and modified plastic plants, this machine ensures seamless integration and remarkable performance.
Large Granulator: For those seeking to revolutionize large-scale operations, our granulator, with a capacity exceeding 500 kg/hour, is a game-changer. Engineered to pair with high-power motors and advanced automation systems, it's the ultimate solution for industrial-grade recycling.
Adjustment Method: Transform your production flexibility with our granulation machines. Capacity adjustments are easily achievable through the precise modification of screw speed, feeding rate, or mold aperture, catering to your specific needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Are there any prerequisites like crushing or cleaning of materials?
A: Certain machines can be seamlessly integrated with pre-drying systems, such as hopper dryers. However, for raw materials with high moisture content, like unwashed recycled bottles, additional pre-treatment procedures, such as centrifugal dehydration, are essential to enhance efficiency.
Q: Does it accommodate various types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: The melt index is a critical factor in processing plastics. Higher melt indices allow for greater material flowability, making types like LDPE (MI=10) easier to handle compared to HDPE (MI=2).
Q: How is the uniformity, density, and shape of particles controlled?
A: Achieving particle uniformity is reliant on innovative screw design. For instance, a larger aspect ratio facilitates uniform plasticization, while precision in temperature control plays a crucial role in maintaining consistency.
The particle shape is influenced by the cutting method:
Underwater Strip Cutting: Produces regular particles, ideal for applications demanding high precision and consistency.
Hot Cutting Grain: High efficiency method, though it may result in burrs, suitable for operations valuing speed.
Partner with Us for a Sustainable Future in Plastic Recycling. Embrace the journey of innovation, efficiency, and environmental responsibility with our state-of-the-art solutions.
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