Soft Plastic Granulation Line
Customers are at the heart of our design, with the flexibility to choose between two-stage, three-stage, and four-stage machine options tailored precisely to your production demands. Our unique design ensures superb compatibility and optimal granulation, making our granulator ideal for recycling contaminated waste and creating high-quality scraps. The gear box is engineered for high torque, ensuring low noise and seamless operation. Experience enhanced coordination with our special screw design, effectively reducing particle black spots and color discrepancies. Equipped with features like forced feeding and a hydraulic mesh changer, our machine optimizes output capacity while conserving energy. The advanced vacuum and conventional exhaust systems work tirelessly to efficiently eliminate moisture, gases, and impurities, guaranteeing stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
Our Machine Line ingeniously heats and melts diverse plastic raw materials, employing a high-speed rotating cutter to transform the molten plastic into small, consistent particles. This cutting-edge process involves rapid rotation, vigorous stirring, and thorough rubbing of the plastic, resulting in particles that are exceptionally uniform in size and shape. This uniformity significantly enhances the plastic's reprocessing capabilities, making it a stellar choice for various applications.
This Machine Line is your ultimate ally in minimizing plastic degradation and producing superior particles, making it indispensable for clients recycling PP, PE, and other hard plastic materials. User-friendly and highly practical, our granulation recycling mode stands out as a favorite in the PP, PE recycling sector, ensuring ease of operation and exceptional results.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace a cleaner earth by harnessing the power of plastic recycling, effectively diminishing environmental contamination and safeguarding our precious land and water resources.
Resource conservation: By recycling and reusing plastic products, we can significantly curb the demand for virgin plastics, leading to substantial savings in non-renewable resources such as oil.
2. Policy support
Government promotion: Globally, governments are championing environmental preservation, rolling out numerous policies and regulations designed to foster and support the burgeoning plastic recycling industry.
Economic incentives: In various nations, governments are incentivizing the plastic recycling sector through tax breaks and subsidies, further fueling the industry's growth.
3. Market demand
Enterprise demand: As environmental consciousness rises, more enterprises are opting for recycled plastics to minimize their ecological footprint and champion sustainability.
Consumer preference: A surge in demand for eco-friendly products sees consumers increasingly willing to invest in items crafted from recycled materials, adding value to such products.
4. Technological progress
Recycling technology: Revolutionary strides in plastic recycling technology are making the process more efficient, cost-effective, and yielding superior quality results.
Innovative applications: Breakthroughs in material science and processes now allow recycled plastics to feature in diverse fields like construction and textiles, broadening their application scope.
5. Global Trends
International Cooperation: Across the globe, environmental groups and enterprises are forging strong alliances to collectively advance the plastic recycling industry's progress.
Standardization: Establishing international standards elevates the quality of recycled plastics, enabling seamless integration and usage in the global market.
The plastic recycling industry offers expansive prospects and remarkable advantages. It not only mitigates environmental pollution and conserves resources but also thrives on the dual momentum of policy support and growing market demand. With continued technological innovation and heightened global cooperation, the plastic recycling industry is poised for a luminous future.
Q: What is the price of the plastic granulation line?
A: Pricing hinges on the cleanliness level of the customer's final material and desired production capacity. We can strategically recommend the most efficient granulation line combination tailored to the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and low cost, the single screw granulator suits ordinary plastics (such as single material PP, PE new materials), but struggles with mixed or impurity-laden recycled materials, offering limited processing capacity.
Twin screw: With robust mixing capabilities, the twin-screw granulator excels in processing recycled, mixed materials (such as PP, PE combinations) or modified plastics requiring additives (like flame retardants, colorants), delivering higher yield and stability.
Triple screw: Ideal for high-output, high-precision needs (e.g., high-end engineering plastic granulation), though associated with higher costs and more intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, for single raw materials with budget constraints, a single screw granulator remains a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfectly designed for startups or small-scale production, this machine boasts a capacity of 50-200 kg/hour. It's the ideal choice for budding enterprises aiming to make a significant impact.
Medium-Sized Granulator: With a capacity ranging from 200-500 kg/h, this granulator is a staple in recycling plants and modified plastic facilities. It strikes the perfect balance between efficiency and performance.
Large Granulator: Designed for extensive operations, this powerhouse handles over 500 kg/hour. It requires synchrony with a high-power motor and an advanced automation system for optimal performance.
Adjustment Method: Tailor the capacity to your needs by tweaking the screw speed, feeding speed, or mold aperture. This adaptability ensures you achieve peak performance for any task.
Q: Can it tackle high humidity, impurities, or an amalgam of plastics? Do materials need pre-processing like crushing or cleaning?
A: Certain equipment models come equipped with an integrated pre-drying system, such as a hopper dryer. However, for high humidity materials, like unwashed recycled bottles, additional pre-treatment, such as centrifugal dehydration, is necessary for optimum results.
Q: Does it accommodate various types of melted plastics? Is equipment adjustment necessary when alternating raw materials?
A: Materials with a higher melt index exhibit stronger flowability. For instance, LDPE with MI=10 is notably easier to process compared to HDPE with MI=2. The choice of material directly influences processing efficiency.
Q: How can we ensure the uniformity, density, and shape of the particles produced?
A: Particle uniformity hinges on the screw design and precision in temperature control. For example, a screw with a larger aspect ratio can enhance plasticization uniformity, delivering consistently superior results.
The particle shape is defined by the cutting methodology used:
Underwater Strip Cutting: Produces regular particles, meeting high-precision demands and ensuring top-tier product quality.
Hot Cutting Grain: Offers high efficiency but might result in particles with burrs. Choose based on production priorities.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces to revolutionize recycling practices and make a lasting environmental impact.
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